Multiquip DCA-15SPXU4 operation manual DCA-10SPX4 -TROUBLESHOOTING PRE-HEAT Lamp Codes

Page 45

DCA-10SPX4 —TROUBLESHOOTING (PRE-HEAT LAMP CODES)

When the Emergency/Malfunction Diagnosis Function has been activated, it stops the engine and flashes the pre-heat lamp to indicate the cause of the malfunction with its flashing patterns. The flashing patterns and countermeasures are shown below. The patterns consist of combinations of one or more long flashes and one or more short flashes.

TABLE 18. FAILURE DIAGNOSIS LAMP CODE

LOCATION OF FAULT

POSSIBLE FAULT REASONS

INDICATION

SUGGESTED REPAIRS

 

 

 

 

Engine Over Speed

115% or more the rated revolution

1 Long 1 Short

 

speed

 

 

 

 

 

 

 

 

Low Oil Pressure

Engine stops at 49kPa or more

1 Long 2 Short

 

(oil pressure lamp on)

 

 

 

 

 

 

 

 

Insufficient Charge

Charging generator has no voltage

1 Long 3 Short

 

 

 

 

 

Rotation Sensor

Defective sensor, disconnection,

2 Long 1 Short

Check all of the connections. If

short circuit

 

 

connections are sound, contact the

 

 

 

Solenoid

Disconnection, short circuit

2 Long 2 Short

Service Department for repairs.

 

 

 

 

Water Temperature

Disconnection

2 Long 4 Short

 

 

 

 

Sensor

Short circuit

2 Long 5 Short

 

 

 

 

 

 

 

Charging Generator

Disconnection

2 Long 6 Short

 

Terminal

 

 

 

 

 

 

 

 

Over Voltage

VCC at 18V or more

2 Long 7 Short

 

 

 

 

 

 

 

 

Make sure that routine service has

High Water

 

 

been performed, and check thermo

Engine stops at 115C or more

1 Long 4 Short

switch. If the problem persists,

Temperature

 

 

contact the Service Department for

 

 

 

 

 

 

repairs.

 

 

 

 

DCA-15SPXU4— OPERATION MANUAL — REV. #0 (03/31/11) — PAGE 45

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Contents Model DCA-15SPXU4 Diesel engine exhaust and some Page Table of Contents Page DCA-15SPXU4 Specifications Dimensions DCA-15SPXU4 Dimensions TOP, Side and FrontHazard Symbols DCA-15SPXU4 Safety Message Alert SymbolsDCA-15SPXU4 Safety Message Alert Symbols DCA-15SPXU4 Rules for Safe Operation General SafetyInjury People Carbon monoxide gasDCA-15SPXU4 Rules for Safe Operation Maintenance SafetyBattery Safety Death Guidelines section in this manual Towing and Transporting SafetyPage DCA-15SPXU4 Installation Outdoor Installation DCA-15SPXU4 InstallationIndoor Installation MountingGenerator Control Panel GeneratorOutput Terminal Panel Open Delta Excitation SystemMajor Components DCA-15SPXU4 Major ComponentsDCA-15SPXU4 Generator Control Panel 12 11DCA-15SPXU4 Generator Control Panel Output Terminal Familiarization DCA-15SPXU4 Output Terminal Panel FamiliarizationDCA-15SPXU4 Output Terminal Panel Familiarization 120VAC Gfci ReceptacleL5-30RTwist Lock 120VAC Receptacle DCA-15SPXU4 Output Terminal Panel Familiarization Connecting LoadsDCA-15SPXU4 Load APPLICATION/MAXIMUM Amperage Single Phase LoadMotors and motor-driven Generator AmperageDCA-15SPXU4 Gauge READING/TERMINAL Panel Connections Ammeter gauge will only Show a reading when the OutputUNV Terminal Output Voltages 1Ø 120 Output Terminal Lug VoltagesLubrication Oil Circuit BreakersFuel Check Refilling the Fuel SystemRefueling Refueling ProcedureAir Cleaner Fan Belt Tension Cleaning the RadiatorCoolant Antifreeze/Summer Coolant/Water Operation FreezingWeatherBattery Cable Installation BatteryWiring AlternatorBefore Starting DCA-15SPXU4 Generator START-UP ProcedureEngines exhaust contains harmful emissions Direct exhaust away from nearby personnelOn position Figure DCA-15SPXU4 Generator START-UP ProcedureEmergency Shutdown Procedure Normal Shutdown ProcedureAir Cleaner with Dust Indicator If Equipped General Inspection Air CleanerService Daily Fuel AdditionAir Removal Cleaning the Fuel StrainerCheck Oil Level Replacing Oil FilterTo ensure adequate starting Battery Charger JacketWater Heater Power ConnectionsBrake Adjustment DCA-15SPXU4 -TRAILER MaintenanceBrakes Check the wheel and drum for free rotationTires/Wheels/Lug Nuts TireWear/InflationSuspension Start all wheel lug nuts by hand Lug Nut Torque RequirementsGenerator Wiring Diagram DCA-15SPXU4 Generatorwiring DiagramEngine Wiring Diagram DCA-15SPXU4 Enginewiring DiagramDCA-15SPXU4 -TROUBLESHOOTING Engine DCA-15SPXU4 -TROUBLESHOOTING Engine Generator Troubleshooting DCA-15SPXU4 -TROUBLESHOOTING GeneratorFailure Diagnosis Lamp Code DCA-10SPX4 -TROUBLESHOOTING PRE-HEAT Lamp CodesHERE’S HOW to GET Help