Multiquip DCA-15SPXU4 operation manual Generator Control Panel, Output Terminal Panel, Engine

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DCA-15SPXU4 — GENERAL INFORMATION

DCA-15SPXU4Whisperwatt™ Series Familiarization

Generator

This MQ Power generator is a 15 kW generator (Figure 3) that is designed as a high quality portable (requires a trailer for transport) power source for telecom sites, lighting facilities, power tools, submersible pumps and other industrial and construction machinery.

Generator Control Panel

The “Engine Operating Panel” is provided with the following:

Warning Lamp Unit

Preheat Lamp

Oil Pressure Alarm Lamp

Water Temperature Alarm Lamp

Battery Charging Alarm Lamp

Speed Control Switch

Frequency Meter (Hz)

AC Ammeter (Amps)

AC Voltmeter (Volts)

Voltage Regulator

Starter Switch

Hour Meter

3-Pole, 70 amp Main Circuit Breaker

1-Pole, 20 amp Circuit Breaker (for GFCI)

1-Pole, 30 amp Circuit Breaker (for L5-30R)

2-Pole, 30 amp Circuit Breaker (for L6-30R)

2-Pole, 50 amp Circuit Breaker (for CS6369)

“Control Box” (located behind the Gen. Control Panel)

Automatic Voltage Regulator

Current Transformer

Over-Current Relay

Voltage Rectifer

Starter Relay

Output Terminal Panel

The “Output Terminal Panel” is provided with the following:

Three output terminal lugs (1Ø power)

1-Phase Output Terminal

120/240V output receptacle (CS-6369), 50A

120 output receptacle (5-20R)GFCI, 20A

120V output receptacle (L5-30R), 30A

240V output receptacle,(L6- 30R) 30A

Ground Terminal (for G.F.C.U)

Battery Charger (Optional)

Water Heater (Optional)

Open Delta Excitation System

The generator is equipped with the state of the art "Open- Delta" excitation system. The open delta system consist of an electrically independent winding wound among stationary windings of the AC output section.

There are four connections of the open delta A, B, C and D. During steady state loads, the power from the voltage regulator is supplied from the parallel connections of A to B, A to D, and C to D. These three phases of the voltage input to the voltage regulator are then rectified and are the excitation current for the exciter section.

When a heavy load, such as a motor starting or a short circuit occurs, the automatic voltage regulator (AVR) switches the configuration of the open delta to the series connection of B to C.This has the effect of adding the voltages of each phase to provide higher excitation to the exciter section and thus better voltage response during the application of heavy loads.

The connections of the AVR to the AC output windings are for sensing only. No power is required from these windings.

The open-delta design provides virtually unlimited excitation current, offering maximum motor starting capabilities. The excitation does not have a "fixed ceiling" and responds according the demands of the required load.

Engine

The DCA-15SPXU4is powered by a 4 cylinder, water cooled, Kubota Model V2203-M diesel engine. This engine is designed to meet every performance requirement for the generator. Reference Table 1 for engine specifications.

In keeping with MQ Power's policy of constantly improving its products, the specifications quoted herein are subject to change without prior notice.

Electric Governor System

The electric governor system controls the RPMs of the en- gine. When the engine demand increases or decreases, the governor system regulates the frequency variation to ±.25%.

Extension Cables

When electric power is to be provided to various tools or loads at some distance from the generator, extension cords are normally used. Cables should be sized to allow for distance in length and amperage so that the voltage drop between the generator and point of use (load) is held to a minimum. Use the cable selection chart (Table 6) as a guide for selecting proper extension cable size.

PAGE 18 — DCA-15SPXU4— OPERATION MANUAL — REV. #0 (03/31/11)

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Contents Model DCA-15SPXU4 Diesel engine exhaust and some Page Table of Contents Page DCA-15SPXU4 Specifications DCA-15SPXU4 Dimensions TOP, Side and Front DimensionsDCA-15SPXU4 Safety Message Alert Symbols Hazard SymbolsDCA-15SPXU4 Safety Message Alert Symbols Injury People General SafetyDCA-15SPXU4 Rules for Safe Operation Carbon monoxide gasMaintenance Safety DCA-15SPXU4 Rules for Safe OperationBattery Safety Death Towing and Transporting Safety Guidelines section in this manualPage DCA-15SPXU4 Installation Indoor Installation DCA-15SPXU4 InstallationOutdoor Installation MountingOutput Terminal Panel GeneratorGenerator Control Panel Open Delta Excitation SystemDCA-15SPXU4 Major Components Major Components12 11 DCA-15SPXU4 Generator Control PanelDCA-15SPXU4 Generator Control Panel DCA-15SPXU4 Output Terminal Panel Familiarization Output Terminal FamiliarizationDCA-15SPXU4 Output Terminal Panel Familiarization 120VAC Gfci ReceptacleL5-30RTwist Lock 120VAC Receptacle Connecting Loads DCA-15SPXU4 Output Terminal Panel FamiliarizationMotors and motor-driven Single Phase LoadDCA-15SPXU4 Load APPLICATION/MAXIMUM Amperage Generator AmperageUNV Terminal Output Voltages Ammeter gauge will only Show a reading when the OutputDCA-15SPXU4 Gauge READING/TERMINAL Panel Connections 1Ø 120 Output Terminal Lug VoltagesFuel Check Circuit BreakersLubrication Oil Refilling the Fuel SystemRefueling Procedure RefuelingCoolant Antifreeze/Summer Coolant/Water Cleaning the RadiatorAir Cleaner Fan Belt Tension Operation FreezingWeatherWiring BatteryBattery Cable Installation AlternatorEngines exhaust contains harmful emissions DCA-15SPXU4 Generator START-UP ProcedureBefore Starting Direct exhaust away from nearby personnelDCA-15SPXU4 Generator START-UP Procedure On position FigureNormal Shutdown Procedure Emergency Shutdown ProcedureService Daily General Inspection Air CleanerAir Cleaner with Dust Indicator If Equipped Fuel AdditionCheck Oil Level Cleaning the Fuel StrainerAir Removal Replacing Oil FilterBattery Charger JacketWater Heater Power Connections To ensure adequate startingBrakes DCA-15SPXU4 -TRAILER MaintenanceBrake Adjustment Check the wheel and drum for free rotationTires/Wheels/Lug Nuts TireWear/InflationSuspension Lug Nut Torque Requirements Start all wheel lug nuts by handDCA-15SPXU4 Generatorwiring Diagram Generator Wiring DiagramDCA-15SPXU4 Enginewiring Diagram Engine Wiring DiagramDCA-15SPXU4 -TROUBLESHOOTING Engine DCA-15SPXU4 -TROUBLESHOOTING Engine DCA-15SPXU4 -TROUBLESHOOTING Generator Generator TroubleshootingDCA-10SPX4 -TROUBLESHOOTING PRE-HEAT Lamp Codes Failure Diagnosis Lamp CodeHERE’S HOW to GET Help