Multiquip DCA-15SPXU4 Air Removal, Check Oil Level, Replacing Oil Filter, Replacing Fuel Filter

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Air Removal

If air enters the fuel injection system of a diesel engine, starting becomes impossible. After running out of fuel, or after disassembling the fuel system, bleed the system according to the following procedure. See the KUBOTA Engine Manual for details.

To restart after running out of fuel, turn the switch to the “ON” position for 15-30 seconds. Try again, if needed. This unit is equipped with an automatic air bleeding system.

Check Oil Level

Check the crankcase oil level prior to each use, or when the fuel tank is filled. Insufficient oil may cause severe damage to the engine. Make sure the generator is level. The oil level must be between the two notches on the dipstick as shown in Figure 17.

Replacing Oil Filter

Remove the old oil filter.

Apply a film of oil to the gasket on the new oil filter.

Install the new oil filter.

After the oil cartridge has been replaced, the engine oil will drop slightly. Run the engine for a while and check for leaks before adding more oil if needed. Clean excessive oil from engine.

Cleaning the Fuel Strainer

Clean the fuel strainer if it contains dust or water. Remove dust or water in the strainer cap and wash it in gasoline. Securely fasten the fuel strainer cap so that fuel will not leak. Check the fuel strainer every 200 hours of operation or once a month.

Replacing Fuel Filter

Replace the fuel filter cartridge with new one every 500 hours or so.

Loosen the drain plug at the lower top of the fuel filter. Drain the fuel in the fuel body together with the mixed water. DO NOT spill the fuel during disassembly.

Vent any air.

DCA-15SPXU4 — MAINTENANCE

Flushing Out Radiator and Replacing Coolant

Open both cocks located at the crankcase side and at the lower part of the radiator and drain coolant.Open the radiator cap while draining. Remove the overflow tank and drain.

Check hoses for softening and kinks. Check clamps for signs of leakage.

Flush the radiator by running clean tap water through radiator until signs of rust and dirt are removed. DO NOT clean radiator core with any objects, such as a screwdriver.

Tighten both cocks and replace the overflow tank.

Replace with coolant as recommended by the engine manufaturer.

Close radiator cap tightly.

WARNING - BURN HAZARDS

Allow engine to cool when flushing out radiator. Flushing the radiator while hot could cause serious burns from water or steam.

Generator Storage

For longe term storage of the generator the following is recommended:

Fill the fuel tank completely. Treat with a fuel stabilizer if necessary.

Completely drain the oil from the crankcase and refill if necessary with fresh oil.

Clean the entire generator, internal and external.

Cover the generating set and store in a clean, dry place.

Disconnect the battery.

Make sure engine coolant is at proper level.

If generator is mounted on a trailer, jack trailer up and place on blocks so tires do not touch the ground or block and completely remove the tires.

DCA-15SPXU4— OPERATION MANUAL — REV. #0 (03/31/11) — PAGE 35

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Contents Model DCA-15SPXU4 Diesel engine exhaust and some Page Table of Contents Page DCA-15SPXU4 Specifications Dimensions DCA-15SPXU4 Dimensions TOP, Side and FrontHazard Symbols DCA-15SPXU4 Safety Message Alert SymbolsDCA-15SPXU4 Safety Message Alert Symbols Carbon monoxide gas General SafetyDCA-15SPXU4 Rules for Safe Operation Injury PeopleDCA-15SPXU4 Rules for Safe Operation Maintenance SafetyBattery Safety Death Guidelines section in this manual Towing and Transporting SafetyPage DCA-15SPXU4 Installation Mounting DCA-15SPXU4 InstallationOutdoor Installation Indoor InstallationOpen Delta Excitation System GeneratorGenerator Control Panel Output Terminal PanelMajor Components DCA-15SPXU4 Major ComponentsDCA-15SPXU4 Generator Control Panel 12 11DCA-15SPXU4 Generator Control Panel Output Terminal Familiarization DCA-15SPXU4 Output Terminal Panel FamiliarizationL5-30RTwist Lock 120VAC Receptacle DCA-15SPXU4 Output Terminal Panel Familiarization120VAC Gfci Receptacle DCA-15SPXU4 Output Terminal Panel Familiarization Connecting LoadsGenerator Amperage Single Phase LoadDCA-15SPXU4 Load APPLICATION/MAXIMUM Amperage Motors and motor-driven1Ø 120 Output Terminal Lug Voltages Ammeter gauge will only Show a reading when the OutputDCA-15SPXU4 Gauge READING/TERMINAL Panel Connections UNV Terminal Output VoltagesRefilling the Fuel System Circuit BreakersLubrication Oil Fuel CheckRefueling Refueling ProcedureOperation FreezingWeather Cleaning the RadiatorAir Cleaner Fan Belt Tension Coolant Antifreeze/Summer Coolant/WaterAlternator BatteryBattery Cable Installation WiringDirect exhaust away from nearby personnel DCA-15SPXU4 Generator START-UP ProcedureBefore Starting Engines exhaust contains harmful emissionsOn position Figure DCA-15SPXU4 Generator START-UP ProcedureEmergency Shutdown Procedure Normal Shutdown ProcedureFuel Addition General Inspection Air CleanerAir Cleaner with Dust Indicator If Equipped Service DailyReplacing Oil Filter Cleaning the Fuel StrainerAir Removal Check Oil LevelTo ensure adequate starting Battery Charger JacketWater Heater Power ConnectionsCheck the wheel and drum for free rotation DCA-15SPXU4 -TRAILER MaintenanceBrake Adjustment BrakesSuspension Tires/Wheels/Lug NutsTireWear/Inflation Start all wheel lug nuts by hand Lug Nut Torque RequirementsGenerator Wiring Diagram DCA-15SPXU4 Generatorwiring DiagramEngine Wiring Diagram DCA-15SPXU4 Enginewiring DiagramDCA-15SPXU4 -TROUBLESHOOTING Engine DCA-15SPXU4 -TROUBLESHOOTING Engine Generator Troubleshooting DCA-15SPXU4 -TROUBLESHOOTING GeneratorFailure Diagnosis Lamp Code DCA-10SPX4 -TROUBLESHOOTING PRE-HEAT Lamp CodesHERE’S HOW to GET Help