Multiquip operation manual DCA-15SPXU4 -TROUBLESHOOTING Engine

Page 43

DCA-15SPXU4 —TROUBLESHOOTING (ENGINE)

TABLE 16. ENGINE TROUBLESHOOTING (CONTINUED)

SYMPTOM

POSSIBLE PROBLEM

SOLUTION

 

 

 

 

Fuel filter clogged or dirty?

Clean or change.

 

 

 

 

Air cleaner clogged?

Clean or change.

 

 

 

 

Fuel leak due to loose injection

Tighten nut.

 

pipe retaining nut?

 

 

 

 

 

 

Injection pump malfunctioning?

Repair or replace.

Engine revolution is not smooth.

 

 

Incorrect nozzle opening

Adjust.

 

 

pressure?

 

 

 

 

 

 

Injection nozzle stuck or

Repair or replace.

 

clogged?

 

 

 

 

 

 

Fuel over flow pipe clogged?

Clean.

 

 

 

 

Governor malfunctioning?

Repair.

 

 

 

 

Excessive engine oil?

Reduce to the specified level.

 

 

 

 

Piston ring and liner worn or

Repair or replace.

Either white or blue exhaust gas

stuck?

 

is observed.

 

 

Incorrect injection timing?

Adjust.

 

 

 

 

 

Deficient compression?

Adjust top clearance.

 

 

 

 

Overload?

Lessen the load.

 

 

 

 

Low grade fuel used?

Use the specified fuel.

Either black or dark gray

 

 

Fuel filter clogged?

Clean or change.

exhaust gas is observed.

 

 

 

Air cleaner clogged?

Clean or change.

 

 

 

 

Deficient nozzle injection?

Repair or replace the nozzle.

 

 

 

 

Incorrect injection timing?

Adjust.

 

 

 

 

Engine's moving parts seem to

Repair or replace.

 

be seizing?

 

 

 

 

 

Deficient output.

Uneven fuel injection?

Repair or replace the injection pump.

 

 

 

 

Deficient nozzle injection?

Repair or replace the nozzle.

 

 

 

 

Compression leak?

Replace head gasket, tighten cylinder head bolt, glow plug and

 

nozzle holder.

 

 

 

 

 

DCA-15SPXU4— OPERATION MANUAL — REV. #0 (03/31/11) — PAGE 43

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Contents Model DCA-15SPXU4 Diesel engine exhaust and some Page Table of Contents Page DCA-15SPXU4 Specifications Dimensions DCA-15SPXU4 Dimensions TOP, Side and FrontHazard Symbols DCA-15SPXU4 Safety Message Alert SymbolsDCA-15SPXU4 Safety Message Alert Symbols Carbon monoxide gas General SafetyDCA-15SPXU4 Rules for Safe Operation Injury PeopleDCA-15SPXU4 Rules for Safe Operation Maintenance SafetyBattery Safety Death Guidelines section in this manual Towing and Transporting SafetyPage DCA-15SPXU4 Installation Mounting DCA-15SPXU4 InstallationOutdoor Installation Indoor InstallationOpen Delta Excitation System GeneratorGenerator Control Panel Output Terminal PanelMajor Components DCA-15SPXU4 Major ComponentsDCA-15SPXU4 Generator Control Panel 12 11DCA-15SPXU4 Generator Control Panel Output Terminal Familiarization DCA-15SPXU4 Output Terminal Panel Familiarization120VAC Gfci Receptacle DCA-15SPXU4 Output Terminal Panel FamiliarizationL5-30RTwist Lock 120VAC Receptacle DCA-15SPXU4 Output Terminal Panel Familiarization Connecting LoadsGenerator Amperage Single Phase LoadDCA-15SPXU4 Load APPLICATION/MAXIMUM Amperage Motors and motor-driven1Ø 120 Output Terminal Lug Voltages Ammeter gauge will only Show a reading when the OutputDCA-15SPXU4 Gauge READING/TERMINAL Panel Connections UNV Terminal Output VoltagesRefilling the Fuel System Circuit BreakersLubrication Oil Fuel CheckRefueling Refueling ProcedureOperation FreezingWeather Cleaning the RadiatorAir Cleaner Fan Belt Tension Coolant Antifreeze/Summer Coolant/WaterAlternator BatteryBattery Cable Installation WiringDirect exhaust away from nearby personnel DCA-15SPXU4 Generator START-UP ProcedureBefore Starting Engines exhaust contains harmful emissionsOn position Figure DCA-15SPXU4 Generator START-UP ProcedureEmergency Shutdown Procedure Normal Shutdown ProcedureFuel Addition General Inspection Air CleanerAir Cleaner with Dust Indicator If Equipped Service DailyReplacing Oil Filter Cleaning the Fuel StrainerAir Removal Check Oil LevelTo ensure adequate starting Battery Charger JacketWater Heater Power ConnectionsCheck the wheel and drum for free rotation DCA-15SPXU4 -TRAILER MaintenanceBrake Adjustment BrakesTireWear/Inflation Tires/Wheels/Lug NutsSuspension Start all wheel lug nuts by hand Lug Nut Torque RequirementsGenerator Wiring Diagram DCA-15SPXU4 Generatorwiring DiagramEngine Wiring Diagram DCA-15SPXU4 Enginewiring DiagramDCA-15SPXU4 -TROUBLESHOOTING Engine DCA-15SPXU4 -TROUBLESHOOTING Engine Generator Troubleshooting DCA-15SPXU4 -TROUBLESHOOTING GeneratorFailure Diagnosis Lamp Code DCA-10SPX4 -TROUBLESHOOTING PRE-HEAT Lamp CodesHERE’S HOW to GET Help