Multiquip DCA-15SPXU4 General Inspection Air Cleaner, Air Cleaner with Dust Indicator If Equipped

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DCA-15SPXU4 — MAINTENANCE

TABLE 11. INSPECTION/MAINTENANCE

 

10 Hrs

250 Hrs

500 Hrs

 

1000 Hrs

 

DAILY

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Check Engine Fluid Levels

 

X

 

 

 

 

 

 

 

 

 

 

 

 

 

Check Air Cleaner

 

X

 

 

 

 

 

 

 

 

 

 

 

 

 

Check Battery Acid Level

 

X

 

 

 

 

 

 

 

 

 

 

 

 

 

Check Fan Belt Condition

 

X

 

 

 

 

 

 

 

 

 

 

 

 

 

Check for Leaks

 

X

 

 

 

 

 

 

 

 

 

 

 

 

 

Check for Loosening of Parts

 

X

 

 

 

 

 

 

 

 

 

 

 

 

 

Replace Engine Oil and Filter * 1

 

 

X

 

 

 

 

 

 

 

 

 

 

 

ENGINE

Clean Air Filter

 

 

X

 

 

 

 

 

 

 

 

 

 

 

 

Check Fuel Filter/Water Seperator Bowl

 

X

 

 

 

 

 

 

 

 

 

 

 

 

 

Clean Unit, Inside and Outside

 

 

X

 

 

 

 

 

 

 

 

 

 

 

 

Change Fuel Filter

 

 

 

X

 

 

 

 

 

 

 

 

 

 

 

Clean Radiator and Check Coolant Protection Level*2

 

 

 

X

 

 

 

 

 

 

 

 

 

 

 

Replace Air Filter Element * 3

 

 

 

X

 

 

 

 

 

 

 

 

 

 

 

Check all Hoses and Clamps * 4

 

 

 

 

 

X

 

 

 

 

 

 

 

 

 

Clean Inside of Fuel Tank

 

 

 

 

 

X

 

 

 

 

 

 

 

 

GENERATOR

Measure Insulation Resistance Over 3M ohms

 

 

X

 

 

 

 

 

 

 

 

 

 

 

Check Rotor Rear Support Bearing

 

 

 

X

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

*1

Replace engine oil anf filter at 100 hours, first time only.

 

 

 

 

 

*2

Add "Supplemental Coolant Addatives (SCA'S)" to recharge the engine coolant.

 

 

 

 

*3 Replace primary air filter element when restriction indicator shows a vaccum of 625 mm (25 in. H20).

 

 

*4

If blowby hose needs to be replaced, ensure that the slope of the bloby hose is at least a 1/2 inch per foot, with

 

 

no sags or dips that could collect moisture and/or oil.

 

 

 

 

 

General Inspection

Prior to each use, the generator should be cleaned and inspected for deficiencies. Check for loose, missing or damaged nuts, bolts or other fasteners. Also check for fuel, oil, and coolant leaks. Use Table 11 as a general engine maintenance guideline (Refer to the Engine Instruction Manual).

Air Cleaner

Every 250 hours: Remove air cleaner element and clean the heavy duty paper element with light spray of compressed air. Replace the air cleaner as needed.

Air Cleaner with Dust Indicator (If Equipped)

This indicator is attached to the air cleaner. When the air cleaner element is clogged, air intake restriction becomes greater and the dust indicator signal shows RED meaning the element needs changing or service. After changing the air element, press the dust indicator button to reset the indicator.

Service Daily

If the engine is operating in very dusty or dry grass conditions, a clogged air cleaner will result. This can lead to

aloss of power, excessive carbon buildup in the combustion chamber and high fuel consumption. Change air cleaner more frequently if these conditions exists.

Fuel Addition

Add diesel fuel (the grade may vary according to season and locations).

Removing Water from the Fuel Tank

After prolonged use, water and other impurities accumulate in the bottom of the tank. Occasionally inspect the fuel tank for water contamination and drain the contents if required.

During cold weather, the more empty volume inside the tank, the easier it is for water to condense. This can be reduced by keeping the tank full with diesel fuel.

PAGE 34 — DCA-15SPXU4— OPERATION MANUAL — REV. #0 (03/31/11)

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Contents Model DCA-15SPXU4 Diesel engine exhaust and some Page Table of Contents Page DCA-15SPXU4 Specifications DCA-15SPXU4 Dimensions TOP, Side and Front DimensionsDCA-15SPXU4 Safety Message Alert Symbols Hazard SymbolsDCA-15SPXU4 Safety Message Alert Symbols Injury People General SafetyDCA-15SPXU4 Rules for Safe Operation Carbon monoxide gasMaintenance Safety DCA-15SPXU4 Rules for Safe OperationBattery Safety Death Towing and Transporting Safety Guidelines section in this manualPage DCA-15SPXU4 Installation Indoor Installation DCA-15SPXU4 InstallationOutdoor Installation MountingOutput Terminal Panel GeneratorGenerator Control Panel Open Delta Excitation SystemDCA-15SPXU4 Major Components Major Components12 11 DCA-15SPXU4 Generator Control PanelDCA-15SPXU4 Generator Control Panel DCA-15SPXU4 Output Terminal Panel Familiarization Output Terminal Familiarization120VAC Gfci Receptacle DCA-15SPXU4 Output Terminal Panel FamiliarizationL5-30RTwist Lock 120VAC Receptacle Connecting Loads DCA-15SPXU4 Output Terminal Panel FamiliarizationMotors and motor-driven Single Phase LoadDCA-15SPXU4 Load APPLICATION/MAXIMUM Amperage Generator AmperageUNV Terminal Output Voltages Ammeter gauge will only Show a reading when the OutputDCA-15SPXU4 Gauge READING/TERMINAL Panel Connections 1Ø 120 Output Terminal Lug VoltagesFuel Check Circuit BreakersLubrication Oil Refilling the Fuel SystemRefueling Procedure RefuelingCoolant Antifreeze/Summer Coolant/Water Cleaning the RadiatorAir Cleaner Fan Belt Tension Operation FreezingWeatherWiring BatteryBattery Cable Installation AlternatorEngines exhaust contains harmful emissions DCA-15SPXU4 Generator START-UP ProcedureBefore Starting Direct exhaust away from nearby personnelDCA-15SPXU4 Generator START-UP Procedure On position FigureNormal Shutdown Procedure Emergency Shutdown ProcedureService Daily General Inspection Air CleanerAir Cleaner with Dust Indicator If Equipped Fuel AdditionCheck Oil Level Cleaning the Fuel StrainerAir Removal Replacing Oil FilterBattery Charger JacketWater Heater Power Connections To ensure adequate startingBrakes DCA-15SPXU4 -TRAILER MaintenanceBrake Adjustment Check the wheel and drum for free rotationTireWear/Inflation Tires/Wheels/Lug NutsSuspension Lug Nut Torque Requirements Start all wheel lug nuts by handDCA-15SPXU4 Generatorwiring Diagram Generator Wiring DiagramDCA-15SPXU4 Enginewiring Diagram Engine Wiring DiagramDCA-15SPXU4 -TROUBLESHOOTING Engine DCA-15SPXU4 -TROUBLESHOOTING Engine DCA-15SPXU4 -TROUBLESHOOTING Generator Generator TroubleshootingDCA-10SPX4 -TROUBLESHOOTING PRE-HEAT Lamp Codes Failure Diagnosis Lamp CodeHERE’S HOW to GET Help