Multiquip operation manual DCA-15SPXU4 Rules for Safe Operation, Maintenance Safety

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DCA-15SPXU4 — RULES FOR SAFE OPERATION

ALWAYS be sure the operator is familiar with proper safety precautions and operation techniques before using generators.

NEVER leave the generator unattended, turn off engine when unattended.

Unauthorized equipment modifications will void all warranties.

ALWAYS ensure generator is on level ground before use.

DO NOT place hands or fingers inside generators engine compartment when engine is running.

NEVER run engine without air cleaner. Severe engine damage may occur.

NEVER change or adjust the engine speed which has been set at the factory prior to shipping.

Maintenance Safety

NEVER lubricate components or attempt service on a running machine.

HighTemperatures – Always stop engine and allow the engine to cool before adding fuel, oil or performing service and maintenance functions. Contact with hot! components can cause serious burns.

Keep the machinery in proper running condition.

Fix damage to the machine immediately and replace any broken parts immediately.

ALWAYS replace any worn or damaged warning decals.

ALWAYS store equipment properly when it is not being used. Equipment should be stored in a clean, dry location out of the reach of children and un-authorized personnel.

Power Cord Safety

NEVER let power cables or cords lay in water.

NEVER stand in water while AC power from the generators is being transfer to a load.

NEVER use a defective or frayed power cable. Check the cable for cuts in the insulation.

NEVER use a extension cord that is frayed or damaged where the insulation has been cut.

ALWAYS make certain that proper power or extension cord has been selected for the job See Table 6.

Grounding Safety

ALWAYS make sure that electrical circuits are properly grounded per the National Electrical Code (NEC) and local codes before operating generator. Severe injury or death! by electrocution can result from operating an ungrounded generator.

ALWAYS make sure the generators are properly grounded to a suitable earth ground (GROUND ROD). See installation in this manual.

NEVER use gas piping as an electrical ground.

The electrical voltage required to operate the generator can cause severe injury or even death through physical contact with live circuits. Turn all circuit breakers OFF before performing maintenance on the generator.

Dispose of hazardous waste properly. Examples of potentially hazardous waste are used motor oil, fuel and fuel filters.

DO NOT use food or plastic containers to dispose of hazardous waste.

DO NOT pour waste, oil or fuel directly onto the ground, down a drain or into any water source.

ALWAYS allow the machine a proper amount of time to cool before servicing.

ALWAYS service air cleaner frequently to prevent engine malfunction.

ALWAYS disconnect the NEGATIVE battery terminal before performing service on the generator.

Follow all battery safety guidelines listed in this manual when handleing or servicing the generator.

DCA-15SPXU4— OPERATION MANUAL — REV. #0 (03/31/11) — PAGE 11

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Contents Model DCA-15SPXU4 Diesel engine exhaust and some Page Table of Contents Page DCA-15SPXU4 Specifications Dimensions DCA-15SPXU4 Dimensions TOP, Side and FrontHazard Symbols DCA-15SPXU4 Safety Message Alert SymbolsDCA-15SPXU4 Safety Message Alert Symbols Carbon monoxide gas General SafetyDCA-15SPXU4 Rules for Safe Operation Injury PeopleDCA-15SPXU4 Rules for Safe Operation Maintenance SafetyBattery Safety Death Guidelines section in this manual Towing and Transporting SafetyPage DCA-15SPXU4 Installation Mounting DCA-15SPXU4 InstallationOutdoor Installation Indoor InstallationOpen Delta Excitation System GeneratorGenerator Control Panel Output Terminal PanelMajor Components DCA-15SPXU4 Major ComponentsDCA-15SPXU4 Generator Control Panel 12 11DCA-15SPXU4 Generator Control Panel Output Terminal Familiarization DCA-15SPXU4 Output Terminal Panel FamiliarizationL5-30RTwist Lock 120VAC Receptacle DCA-15SPXU4 Output Terminal Panel Familiarization120VAC Gfci Receptacle DCA-15SPXU4 Output Terminal Panel Familiarization Connecting LoadsGenerator Amperage Single Phase LoadDCA-15SPXU4 Load APPLICATION/MAXIMUM Amperage Motors and motor-driven1Ø 120 Output Terminal Lug Voltages Ammeter gauge will only Show a reading when the OutputDCA-15SPXU4 Gauge READING/TERMINAL Panel Connections UNV Terminal Output VoltagesRefilling the Fuel System Circuit BreakersLubrication Oil Fuel CheckRefueling Refueling ProcedureOperation FreezingWeather Cleaning the RadiatorAir Cleaner Fan Belt Tension Coolant Antifreeze/Summer Coolant/WaterAlternator BatteryBattery Cable Installation WiringDirect exhaust away from nearby personnel DCA-15SPXU4 Generator START-UP ProcedureBefore Starting Engines exhaust contains harmful emissionsOn position Figure DCA-15SPXU4 Generator START-UP ProcedureEmergency Shutdown Procedure Normal Shutdown ProcedureFuel Addition General Inspection Air CleanerAir Cleaner with Dust Indicator If Equipped Service DailyReplacing Oil Filter Cleaning the Fuel StrainerAir Removal Check Oil LevelTo ensure adequate starting Battery Charger JacketWater Heater Power ConnectionsCheck the wheel and drum for free rotation DCA-15SPXU4 -TRAILER MaintenanceBrake Adjustment BrakesSuspension Tires/Wheels/Lug NutsTireWear/Inflation Start all wheel lug nuts by hand Lug Nut Torque RequirementsGenerator Wiring Diagram DCA-15SPXU4 Generatorwiring DiagramEngine Wiring Diagram DCA-15SPXU4 Enginewiring DiagramDCA-15SPXU4 -TROUBLESHOOTING Engine DCA-15SPXU4 -TROUBLESHOOTING Engine Generator Troubleshooting DCA-15SPXU4 -TROUBLESHOOTING GeneratorFailure Diagnosis Lamp Code DCA-10SPX4 -TROUBLESHOOTING PRE-HEAT Lamp CodesHERE’S HOW to GET Help