Multiquip operation manual DCA-220SSJ Rules for Safe Operation, General Safety

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DCA-220SSJ — RULES FOR SAFE OPERATION

DANGER - READTHIS MANUAL!

Failure to follow instructions in this manual may lead to serious injury or even DEATH! This equipment is to be operated by trained and qualified personnel only! This equipment is for industrial use only.

The following safety guidelines should always be used when operating the DCA-220SSJWhisperwatt™ AC Generator.

General Safety:

DO NOT operate or service this equipment before reading this entire manual.

The operator MUST BE familiar with proper safety precautions and operations techniques before using generator.

This equipment should not be operated by persons under 18 years of age.

NEVER operate this equipment without proper protective clothing, shatterproof glasses, steel-toed boots and other protective devices required by the job.

NEVER operate this equipment when not feeling well due to fatigue, illness or taking medicine.

NEVER operate this equipment under the influence or drugs or alcohol.

NEVER use accessories or attachments, which are not recommended by MQ Power for this equipment. Damage to the equipment and/or injury to user may result.

Manufacturer does not assume responsibility for any accident due to equipment modifications. Unauthorized equipment modification will void all warranties.

Whenever necessary, replace nameplate, operation and safety decals when they become difficult read.

ALWAYS check the machine for loosened threads or bolts before starting.

NEVER operate the generator in an explosive atmosphere or near combustible materials. An explosion or fire could result causing severe bodily harm or even death.

NEVER touch the hot exhaust manifold, muffler or cylinder. Allow these parts to cool before servicing engine or generator.

HighTemperatures – Allow the engine

to cool before performing service and maintenance functions. Contact with hot! components can cause serious burns.

The engine of this generator requires an adequate free flow of cooling air. NEVER operate the generator in any enclosed or narrow area where free flow of the air is restricted. If the air flow is

restricted it will cause serious damage to the generator or engine and may cause injury to people. The generator engine gives off DEADLY carbon monoxide gas.

DO NOT place hands or fingers inside generator engine compartment when engine is running.

NEVER run engine without air filter.Severe engine damage may occur.

DO NOT leave the generator running in the manual mode unattended.

Refer to the John Deere Engine Owner's Manual for engine technical questions or information.

ALWAYS store equipment properly when it is not being used. Equipment should be stored in a clean, dry location out of the reach of children.

PAGE 10 — DCA-220SSJ— OPERATION AND PARTS MANUAL — REV. #1 (03/22/07)

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Contents Parts List NO. C1870300404 Model DCA-220SSJ2 DCA-220SSJ- Operation and Parts Manual REV. #1 03/22/07 DCA-220SSJ- Operation and Parts Manual REV. #1 03/22/07 Table of Contents Parts Ordering Procedures When ordering parts Please supply the following informationDCA-220SSJ Specifications DCA-220SSJ Dimensions TOP, Side and Front DimensionsDCA-220SSJ Safety Message Alert Symbols Hazard SymbolsDCA-220SSJ Safety Message Alert Symbols This generator, other property, orGeneral Safety DCA-220SSJ Rules for Safe OperationDCA-220SSJ Rules for Safe Operation Electrical SafetyGenerator Grounding Maintenance Safety Battery SafetyTowing &Transporting Safety EmergenciesDCA-220SSJ Generator Decals DCA-220SSJ Generator Decals Generator Decals Cont inuedDCA-220SSJ Installation Typical Generator Grounding ApplicationWhen connecting the generator Outdoor InstallationIndoor Installation MountingGenerator Control Panel GeneratorEngine Operating Panel Output Terminal PanelDCA-220SSJ Major Components Major ComponentsMenu Button Press this button to enter or exit menu screens Display ParametersMain Menu Navigation DCA-220SSJ Diagnostic DisplayFirst Time Start Up Selecting a LanguageEngine Configuration Data Diagnostic CodeStored Fault Codes To make a selectionDCA-220SSJ Diagnostic Display 24 DCA-220SSJ- Operation and Parts Manual REV. #1 03/22/07 Auxiliary Gage Fault Display will return to the single or four parameter screenActive Fault Codes Code from an engine control unit the single or four Backlight AdjustmentShut Down Codes DamageIntensity Contrast AdjustmentIs highlighted Setup 1- Up Display Select UnitsSetup menu Once the Setup 1-up Display menu icon has beenUp display function Automatic Scan on Setup 4-Up Display Select the 4-Up Custom Setup from the 4-Up Setup menuUtilities information and troubleshooting Version currently in the diagnostic display When the gage data has cleared, the displayGage Data is selected the PowerView will Half duplexMenu Touch the Menu button again to return to the MainTouch the Menu Button Highlight it, then touch Enter ECU did not respond to the PowerView request DCA-220SSJ Diagnostic DisplayGlossary Troubleshooting information No parameter selected for this 4- UP quadrantDCA-220SSJ Generator Control Panel DCA-220SSJ Engine Operating Panel Fuel Gauge Indicates amount of diesel fuel availableDCA-220SSJ Engine Operating Panel Auto On/Off Engine Controller MpecDCA-220SSJ Output Terminal Panel Familiarization Output Terminal FamiliarizationDCA-220SSJ Output Terminal Panel Familiarization 100VAC Gfci ReceptaclesConnecting Loads Over Current RelayDCA-220SSJ Load Application Single Phase LoadThree Phase Load Motors and motor-drivenDCA-220SSJ Generator Outputs Maximum Amps How to Read the Output Terminal GaugeDCA-220SSJ Generator OUTPUTS/ Gauge Reading Ammeter gauge will only3Ø-240V Uvwo Terminal Output Voltages DCA-220SSJ Output Terminal Panel ConnectionsUvwo Terminal Output Voltages 1Ø-240V Uvwo Terminal Output Voltages1Ø-480V Uvwo Terminal Output Voltages DCA-220SSJ Output Terminal Panel Connections3Ø-480V Uvwo Terminal Output Voltages 1Ø-277V Uvwo Terminal Output VoltagesLubrication Oil DCA-220SSJ PRE-SETUPCircuit Breakers Fuel CheckRefueling Procedure RefuelingCoolant Antifreeze Cleaning the RadiatorAir Cleaner Fan Belt Tension Operation FreezingWeatherWiring BatteryBattery Cable Installation AlternatorBefore Starting DCA-220SSJ Generator START-UP Procedure ManualPlace the engine speed switch in the LOW down position Engines exhaust contains harmful emissionsEngine Speed Switch High No Load Starting Auto ModeWhen the generator is set Auto mode, the generator will Tachometer GaugePlace the engine speed switch in the High position Place the Mpec Control Switch in the Auto positionNormal Shutdown Procedure DCA-220SSJ Generator SHUT-DOWN ProceduresEmergency Shutdown Procedure DCA-220SSJ Maintenance Engine Check Oil Level Cleaning the Fuel StrainerAir Removal Replacing Oil FilterDCA-220SSJ Maintenance HEATER/CHARGER To ensure adequate startingDCA-220SSJ Maintenance Trailer Trailer MaintenanceBrakes DCA-220SSJ Maintenance TrailerBrake Adjustment Check the wheel and drum for free rotationTireWear/Inflation Tires/Wheels/Lug NutsSuspension Lug Nut Torque Requirements DCA-220SSJ Maintenance TrailerStart all wheel lug nuts by hand DCA-220SSJ -TRAILERWIRING Diagram DCA-220SSJ Generatorwiring Diagram Generator Wiring DiagramDCA-220SSJ Enginewiring Diagram Engine Wiring DiagramDCA-220SSJ -TROUBLESHOOTING Generator Generator TroubleshootingDCA-220SSJ -TROUBLESHOOTING Engine Controller Engine Controller Troubleshooting MpecDCA-220SSJ- Operation and Parts Manual REV. #1 03/22/07 Sample Parts List DCA-220SSJ Explanation of Code in Remarks ColumnPart number on this Suggested Spare Parts list DCA-220SSJ Suggested Spare PartsDCA-220SSJ Generator Assy 0601823282 C11100000020601842334 0018205020DCA-220SSJ Generator ASSY. 10B 0041210000 001211006510A 0042610000 0017112045DCA-220SSJ- Control Panel Assy 0222100100 M4223000303M4223000404 0222100165DCA-220SSJ- Control BOX Assy DCA-220SSJ- Control BOX Assy DCA-220SSJ- Control BOX ASSY. 39A 0601806653 00271060200601802218 39B 0601802149DCA-220SSJ- Engine and Radiator Assy RE504836 M49232000340602041292 060204259684 DCA-220SSJ- Operation and Parts Manual REV. #1 03/22/07 M4310300903 M4310301203M4493601204 M431030100386 DCA-220SSJ- Operation and Parts Manual REV. #1 03/22/07 0802081003 06020210700269200660 0602010900DCA-220SSJ- Outputterminal Assy 0801830804 M4230700003M9220100304 0039316000DCA-220SSJ- Battery Assy 0805000904 0168614551C9109100604 0805002904DCA-220SSJ- Muffler Assy 0602325066 M4330100602M4333000303 M4333200004DCA-220SSJ- Fueltank Assy 0810105400 C13630014030845500104 0605501092DCA-220SSJ- Enclosure Assy Enclosure Assy0019208020 C1413004402M1413400404 M4423000302DCA-220SSJ- Enclosure ASSY. Enclosure ASSY.M4443600004 0207306000M4443200403 28A 0041206000100 DCA-220SSJ- Operation and Parts Manual REV. #1 03/22/07 M4453001303 M445300120351A M4493403804 52A M4493403904DCA-220SSJ- Rubber Seals Assy 0228901200 02292012400228900945 0228901260DCA-220SSJ- Nameplate and Decals Assy C9521100003 M4550000303B9521100404 C1550000102106 DCA-220SSJ- Operation and Parts Manual REV. #1 03/22/07 DCA-220SSJ- Operation and Parts Manual REV. #1 03/22/07 Heres HOW to GET Help Wilmington Ave Carson, CA
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DCA-220SSJ specifications

The Multiquip DCA-220SSJ is a high-performance diesel generator renowned for its reliability and efficiency in various applications. Whether in construction, events, or emergency backup, this generator is designed to provide dependable power when you need it most.

One of the main features of the DCA-220SSJ is its powerful 220 kVA output capability. With a robust engine, this generator can support a wide range of equipment, making it suitable for both heavy-duty industrial tasks and lighter applications. It is equipped with a 4-cylinder, liquid-cooled diesel engine, known for its durability and consistent performance. The engine technology used in the DCA-220SSJ ensures low fuel consumption while minimizing emissions, adhering to stringent environmental regulations.

The DCA-220SSJ also features a compact design, making it easy to transport and set up in various locations. Its sturdy skid-mounted frame provides stability and protection to the internal components, while the weather-resistant canopy ensures that it can operate reliably in diverse weather conditions. This design is particularly beneficial for outdoor applications where exposure to the elements is a concern.

An important aspect of the DCA-220SSJ's functionality is its advanced control panel. It includes digital monitoring systems that provide real-time data on performance metrics such as voltage, frequency, and operating hours. This information helps users maintain the generator effectively and plan for servicing to avoid unexpected downtime. The generator also features automatic voltage regulation (AVR), which maintains a stable output voltage, protecting connected equipment from power surges.

Safety is a top priority with the DCA-220SSJ, which includes several built-in safety features. These include low oil pressure shutdown, high-temperature shutdown, and overload protection, ensuring that the generator operates safely under all conditions.

Furthermore, the generator is designed for ease of maintenance, with accessible service points to streamline regular checks and repairs. This helps to extend the lifespan of the unit and ensures reliable operation over time.

In summary, the Multiquip DCA-220SSJ is a versatile and robust diesel generator. With its powerful output, advanced technologies, user-friendly controls, and a strong focus on safety and efficiency, it stands out as an essential tool for various industries needing reliable power solutions.