Multiquip operation manual DCA-220SSJ Safety Message Alert Symbols, Hazard Symbols

Page 8

DCA-220SSJ — SAFETY MESSAGE ALERT SYMBOLS

FORYOUR SAFETY AND THE SAFETY OF OTHERS!

HAZARD SYMBOLS

Safety precautions should be followed at all times when operating this equipment. Failure to read and understand the Safety Messages and Operating Instructions could result in injury to yourself and others.

This Owner's Manual has been

developed to provide complete

NOTE instructions for the safe and efficient operation of the MQ Power Model DCA-220SSJ

Whisperwatt™ Generator.

Before using this generator, ensure that the operating individual has read and understands all instructions in this manual.

SAFETY MESSAGE ALERT SYMBOLS

The three (3) Safety Messages shown below will inform you about potential hazards that could injure you or others. The Safety Messages specifically address the level of exposure to the operator, and are preceded by one of three words: DANGER, WARNING, or CAUTION.

DANGER

You WILL be KILLED or SERIOUSLY injured if you do not follow directions.

WARNING

You COULD be KILLED or SERIOUSLY injured if you do not follow directions.

CAUTION

You CAN be injured if you do not follow directions

Potential hazards associated with the operation of this equipment will be referenced with "Hazard Symbols" which appear throughout this manual, and will be referenced in conjunction with Safety "Message Alert Symbols".

WARNING - LETHAL EXHAUST GASES

Gasoline engine exhaust gases contain poisonous carbon monoxide. This gas is colorless and odorless, and can cause DEATH if inhaled. NEVER operate this

equipment in a confined area or enclosed structure that does not provide ample free flow air.

WARNING - EXPLOSIVE FUEL

Gasoline is extremely flammable, and its vapors can cause an explosion if ignited. DO NOT start the engine near spilled fuel or combustible fluids. DO NOT fill the fuel tank while the engine is running or hot.

DO NOT overfill tank, since spilled fuel could ignite if it comes into contact with hot engine parts or sparks from the ignition system. Store fuel in approved containers, in well-ventilated areas and away from sparks and flames. NEVER use fuel as a cleaning agent.

WARNING - BURN HAZARDS

Engine components can generate extreme heat.To prevent burns, DO NOT touch these areas while the engine is running or immediately after operations. NEVER operate the engine with heat shields or heat guards removed.

DANGER - ELECTROCUTION HAZARDS

During operation of this generator, there exists the possibility of electrocution, electrical shock or burn, which can cause severe bodily harm or even DEATH!

PAGE 8 — DCA-220SSJ— OPERATION AND PARTS MANUAL — REV. #1 (03/22/07)

Image 8 Contents
Parts List NO. C1870300404 Model DCA-220SSJ2 DCA-220SSJ- Operation and Parts Manual REV. #1 03/22/07 DCA-220SSJ- Operation and Parts Manual REV. #1 03/22/07 Table of Contents Parts Ordering Procedures When ordering parts Please supply the following informationDCA-220SSJ Specifications DCA-220SSJ Dimensions TOP, Side and Front DimensionsDCA-220SSJ Safety Message Alert Symbols Hazard SymbolsDCA-220SSJ Safety Message Alert Symbols This generator, other property, orGeneral Safety DCA-220SSJ Rules for Safe OperationGenerator Grounding Electrical SafetyDCA-220SSJ Rules for Safe Operation Maintenance Safety Battery SafetyTowing &Transporting Safety EmergenciesDCA-220SSJ Generator Decals DCA-220SSJ Generator Decals Generator Decals Cont inuedDCA-220SSJ Installation Typical Generator Grounding ApplicationOutdoor Installation Indoor InstallationWhen connecting the generator MountingGenerator Engine Operating PanelGenerator Control Panel Output Terminal PanelDCA-220SSJ Major Components Major ComponentsMenu Button Press this button to enter or exit menu screens Display ParametersDCA-220SSJ Diagnostic Display First Time Start UpMain Menu Navigation Selecting a LanguageDiagnostic Code Stored Fault CodesEngine Configuration Data To make a selectionDCA-220SSJ Diagnostic Display 24 DCA-220SSJ- Operation and Parts Manual REV. #1 03/22/07 Auxiliary Gage Fault Display will return to the single or four parameter screenActive Fault Codes Backlight Adjustment Shut Down CodesCode from an engine control unit the single or four DamageIs highlighted Contrast AdjustmentIntensity Setup 1- Up Display Select UnitsUp display function Once the Setup 1-up Display menu icon has beenSetup menu Automatic Scan on Setup 4-Up Display Select the 4-Up Custom Setup from the 4-Up Setup menuUtilities information and troubleshooting When the gage data has cleared, the display Gage Data is selected the PowerView willVersion currently in the diagnostic display Half duplexTouch the Menu Button Highlight it, then touch Enter Touch the Menu button again to return to the MainMenu DCA-220SSJ Diagnostic Display Glossary Troubleshooting informationECU did not respond to the PowerView request No parameter selected for this 4- UP quadrantDCA-220SSJ Generator Control Panel DCA-220SSJ Engine Operating Panel Fuel Gauge Indicates amount of diesel fuel availableDCA-220SSJ Engine Operating Panel Auto On/Off Engine Controller MpecDCA-220SSJ Output Terminal Panel Familiarization Output Terminal FamiliarizationDCA-220SSJ Output Terminal Panel Familiarization 100VAC Gfci ReceptaclesConnecting Loads Over Current RelaySingle Phase Load Three Phase LoadDCA-220SSJ Load Application Motors and motor-drivenDCA-220SSJ Generator Outputs How to Read the Output Terminal Gauge DCA-220SSJ Generator OUTPUTS/ Gauge ReadingMaximum Amps Ammeter gauge will onlyDCA-220SSJ Output Terminal Panel Connections Uvwo Terminal Output Voltages3Ø-240V Uvwo Terminal Output Voltages 1Ø-240V Uvwo Terminal Output VoltagesDCA-220SSJ Output Terminal Panel Connections 3Ø-480V Uvwo Terminal Output Voltages1Ø-480V Uvwo Terminal Output Voltages 1Ø-277V Uvwo Terminal Output VoltagesDCA-220SSJ PRE-SETUP Circuit BreakersLubrication Oil Fuel CheckRefueling Procedure RefuelingCleaning the Radiator Air Cleaner Fan Belt TensionCoolant Antifreeze Operation FreezingWeatherBattery Battery Cable InstallationWiring AlternatorDCA-220SSJ Generator START-UP Procedure Manual Place the engine speed switch in the LOW down positionBefore Starting Engines exhaust contains harmful emissionsEngine Speed Switch High Starting Auto Mode When the generator is set Auto mode, the generator willNo Load Tachometer GaugePlace the engine speed switch in the High position Place the Mpec Control Switch in the Auto positionEmergency Shutdown Procedure DCA-220SSJ Generator SHUT-DOWN ProceduresNormal Shutdown Procedure DCA-220SSJ Maintenance Engine Cleaning the Fuel Strainer Air RemovalCheck Oil Level Replacing Oil FilterDCA-220SSJ Maintenance HEATER/CHARGER To ensure adequate startingDCA-220SSJ Maintenance Trailer Trailer MaintenanceDCA-220SSJ Maintenance Trailer Brake AdjustmentBrakes Check the wheel and drum for free rotationSuspension Tires/Wheels/Lug NutsTireWear/Inflation Start all wheel lug nuts by hand DCA-220SSJ Maintenance TrailerLug Nut Torque Requirements DCA-220SSJ -TRAILERWIRING Diagram DCA-220SSJ Generatorwiring Diagram Generator Wiring DiagramDCA-220SSJ Enginewiring Diagram Engine Wiring DiagramDCA-220SSJ -TROUBLESHOOTING Generator Generator TroubleshootingDCA-220SSJ -TROUBLESHOOTING Engine Controller Engine Controller Troubleshooting MpecDCA-220SSJ- Operation and Parts Manual REV. #1 03/22/07 Sample Parts List DCA-220SSJ Explanation of Code in Remarks ColumnPart number on this Suggested Spare Parts list DCA-220SSJ Suggested Spare PartsDCA-220SSJ Generator Assy C1110000002 06018423340601823282 0018205020DCA-220SSJ Generator ASSY. 0012110065 10A 004261000010B 0041210000 0017112045DCA-220SSJ- Control Panel Assy M4223000303 M42230004040222100100 0222100165DCA-220SSJ- Control BOX Assy DCA-220SSJ- Control BOX Assy DCA-220SSJ- Control BOX ASSY. 0027106020 060180221839A 0601806653 39B 0601802149DCA-220SSJ- Engine and Radiator Assy M4923200034 0602041292RE504836 060204259684 DCA-220SSJ- Operation and Parts Manual REV. #1 03/22/07 M4310301203 M4493601204M4310300903 M431030100386 DCA-220SSJ- Operation and Parts Manual REV. #1 03/22/07 0602021070 02692006600802081003 0602010900DCA-220SSJ- Outputterminal Assy M4230700003 M92201003040801830804 0039316000DCA-220SSJ- Battery Assy 0168614551 C91091006040805000904 0805002904DCA-220SSJ- Muffler Assy M4330100602 M43330003030602325066 M4333200004DCA-220SSJ- Fueltank Assy C1363001403 08455001040810105400 0605501092DCA-220SSJ- Enclosure Assy Enclosure AssyC1413004402 M14134004040019208020 M4423000302DCA-220SSJ- Enclosure ASSY. Enclosure ASSY.0207306000 M4443200403M4443600004 28A 0041206000100 DCA-220SSJ- Operation and Parts Manual REV. #1 03/22/07 M4453001203 51A M4493403804M4453001303 52A M4493403904DCA-220SSJ- Rubber Seals Assy 0229201240 02289009450228901200 0228901260DCA-220SSJ- Nameplate and Decals Assy M4550000303 B9521100404C9521100003 C1550000102106 DCA-220SSJ- Operation and Parts Manual REV. #1 03/22/07 DCA-220SSJ- Operation and Parts Manual REV. #1 03/22/07 Heres HOW to GET Help Wilmington Ave Carson, CA
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