Multiquip
operation manual
DCA-220SSJ- Muffler Assy
Troubleshooting
Specifications
Install
Parts list
Error codes
Generator Wiring Diagram
Auxiliary Gage Fault
Hazard Symbols
When connecting the generator
Dimension
Page 92
DCA-220SSJ—
MUFFLER ASSY.
MUFFLER ASSY.
PAGE 92 —
DCA-220SSJ—
OPERATION AND PARTS MANUAL — REV. #1 (03/22/07)
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Page 93
Image 92
Page 91
Page 93
Contents
Parts List NO. C1870300404
Model DCA-220SSJ
2 DCA-220SSJ- Operation and Parts Manual REV. #1 03/22/07
DCA-220SSJ- Operation and Parts Manual REV. #1 03/22/07
Table of Contents
Parts Ordering Procedures
When ordering parts Please supply the following information
DCA-220SSJ Specifications
DCA-220SSJ Dimensions TOP, Side and Front
Dimensions
DCA-220SSJ Safety Message Alert Symbols
Hazard Symbols
DCA-220SSJ Safety Message Alert Symbols
This generator, other property, or
General Safety
DCA-220SSJ Rules for Safe Operation
Generator Grounding
Electrical Safety
DCA-220SSJ Rules for Safe Operation
Maintenance Safety
Battery Safety
Towing &Transporting Safety
Emergencies
DCA-220SSJ Generator Decals
DCA-220SSJ Generator Decals
Generator Decals Cont inued
DCA-220SSJ Installation
Typical Generator Grounding Application
Outdoor Installation
Indoor Installation
When connecting the generator
Mounting
Generator
Engine Operating Panel
Generator Control Panel
Output Terminal Panel
DCA-220SSJ Major Components
Major Components
Menu Button Press this button to enter or exit menu screens
Display Parameters
DCA-220SSJ Diagnostic Display
First Time Start Up
Main Menu Navigation
Selecting a Language
Diagnostic Code
Stored Fault Codes
Engine Configuration Data
To make a selection
DCA-220SSJ Diagnostic Display
24 DCA-220SSJ- Operation and Parts Manual REV. #1 03/22/07
Auxiliary Gage Fault
Display will return to the single or four parameter screen
Active Fault Codes
Backlight Adjustment
Shut Down Codes
Code from an engine control unit the single or four
Damage
Is highlighted
Contrast Adjustment
Intensity
Setup 1- Up Display
Select Units
Up display function
Once the Setup 1-up Display menu icon has been
Setup menu
Automatic Scan on
Setup 4-Up Display
Select the 4-Up Custom Setup from the 4-Up Setup menu
Utilities information and troubleshooting
When the gage data has cleared, the display
Gage Data is selected the PowerView will
Version currently in the diagnostic display
Half duplex
Touch the Menu Button Highlight it, then touch Enter
Touch the Menu button again to return to the Main
Menu
DCA-220SSJ Diagnostic Display
Glossary Troubleshooting information
ECU did not respond to the PowerView request
No parameter selected for this 4- UP quadrant
DCA-220SSJ Generator Control Panel
DCA-220SSJ Engine Operating Panel
Fuel Gauge Indicates amount of diesel fuel available
DCA-220SSJ Engine Operating Panel
Auto On/Off Engine Controller Mpec
DCA-220SSJ Output Terminal Panel Familiarization
Output Terminal Familiarization
DCA-220SSJ Output Terminal Panel Familiarization
100VAC Gfci Receptacles
Connecting Loads
Over Current Relay
Single Phase Load
Three Phase Load
DCA-220SSJ Load Application
Motors and motor-driven
DCA-220SSJ Generator Outputs
How to Read the Output Terminal Gauge
DCA-220SSJ Generator OUTPUTS/ Gauge Reading
Maximum Amps
Ammeter gauge will only
DCA-220SSJ Output Terminal Panel Connections
Uvwo Terminal Output Voltages
3Ø-240V Uvwo Terminal Output Voltages
1Ø-240V Uvwo Terminal Output Voltages
DCA-220SSJ Output Terminal Panel Connections
3Ø-480V Uvwo Terminal Output Voltages
1Ø-480V Uvwo Terminal Output Voltages
1Ø-277V Uvwo Terminal Output Voltages
DCA-220SSJ PRE-SETUP
Circuit Breakers
Lubrication Oil
Fuel Check
Refueling Procedure
Refueling
Cleaning the Radiator
Air Cleaner Fan Belt Tension
Coolant Antifreeze
Operation FreezingWeather
Battery
Battery Cable Installation
Wiring
Alternator
DCA-220SSJ Generator START-UP Procedure Manual
Place the engine speed switch in the LOW down position
Before Starting
Engines exhaust contains harmful emissions
Engine Speed Switch High
Starting Auto Mode
When the generator is set Auto mode, the generator will
No Load
Tachometer Gauge
Place the engine speed switch in the High position
Place the Mpec Control Switch in the Auto position
Emergency Shutdown Procedure
DCA-220SSJ Generator SHUT-DOWN Procedures
Normal Shutdown Procedure
DCA-220SSJ Maintenance Engine
Cleaning the Fuel Strainer
Air Removal
Check Oil Level
Replacing Oil Filter
DCA-220SSJ Maintenance HEATER/CHARGER
To ensure adequate starting
DCA-220SSJ Maintenance Trailer
Trailer Maintenance
DCA-220SSJ Maintenance Trailer
Brake Adjustment
Brakes
Check the wheel and drum for free rotation
Suspension
Tires/Wheels/Lug Nuts
TireWear/Inflation
Start all wheel lug nuts by hand
DCA-220SSJ Maintenance Trailer
Lug Nut Torque Requirements
DCA-220SSJ -TRAILERWIRING Diagram
DCA-220SSJ Generatorwiring Diagram
Generator Wiring Diagram
DCA-220SSJ Enginewiring Diagram
Engine Wiring Diagram
DCA-220SSJ -TROUBLESHOOTING Generator
Generator Troubleshooting
DCA-220SSJ -TROUBLESHOOTING Engine Controller
Engine Controller Troubleshooting Mpec
DCA-220SSJ- Operation and Parts Manual REV. #1 03/22/07
Sample Parts List
DCA-220SSJ Explanation of Code in Remarks Column
Part number on this Suggested Spare Parts list
DCA-220SSJ Suggested Spare Parts
DCA-220SSJ Generator Assy
C1110000002
0601842334
0601823282
0018205020
DCA-220SSJ Generator ASSY.
0012110065
10A 0042610000
10B 0041210000
0017112045
DCA-220SSJ- Control Panel Assy
M4223000303
M4223000404
0222100100
0222100165
DCA-220SSJ- Control BOX Assy
DCA-220SSJ- Control BOX Assy
DCA-220SSJ- Control BOX ASSY.
0027106020
0601802218
39A 0601806653
39B 0601802149
DCA-220SSJ- Engine and Radiator Assy
M4923200034
0602041292
RE504836
0602042596
84 DCA-220SSJ- Operation and Parts Manual REV. #1 03/22/07
M4310301203
M4493601204
M4310300903
M4310301003
86 DCA-220SSJ- Operation and Parts Manual REV. #1 03/22/07
0602021070
0269200660
0802081003
0602010900
DCA-220SSJ- Outputterminal Assy
M4230700003
M9220100304
0801830804
0039316000
DCA-220SSJ- Battery Assy
0168614551
C9109100604
0805000904
0805002904
DCA-220SSJ- Muffler Assy
M4330100602
M4333000303
0602325066
M4333200004
DCA-220SSJ- Fueltank Assy
C1363001403
0845500104
0810105400
0605501092
DCA-220SSJ- Enclosure Assy
Enclosure Assy
C1413004402
M1413400404
0019208020
M4423000302
DCA-220SSJ- Enclosure ASSY.
Enclosure ASSY.
0207306000
M4443200403
M4443600004
28A 0041206000
100 DCA-220SSJ- Operation and Parts Manual REV. #1 03/22/07
M4453001203
51A M4493403804
M4453001303
52A M4493403904
DCA-220SSJ- Rubber Seals Assy
0229201240
0228900945
0228901200
0228901260
DCA-220SSJ- Nameplate and Decals Assy
M4550000303
B9521100404
C9521100003
C1550000102
106 DCA-220SSJ- Operation and Parts Manual REV. #1 03/22/07
DCA-220SSJ- Operation and Parts Manual REV. #1 03/22/07
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Wilmington Ave Carson, CA
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