Multiquip DCA-220SSJ operation manual Maintenance Safety, Battery Safety

Page 12

DCA-220SSJ — RULES FOR SAFE OPERATION

Maintenance Safety

The electrical voltage required to operate the generator can cause severe injury or even death through physical contact with live circuits. Turn all circuit breakers OFF before performing maintenance on the generator.

NEVER lubricate components or attempt service on a running machine.

ALWAYS disconnect the NEGATIVE battery terminal before performing service on the generator.

Follow all Battery Safety Guidelines listed in this manual when handleing or servicing the generator.

ALWAYS allow the machine a proper amount of time to cool before servicing.

Keep the machinery in proper running condition.

Fix damage to the machine immediately and always replace broken parts.

ALWAYS service air cleaner frequently to prevent engine malfunction.

WARNING - BURN HAZARDS

To prevent burns, DO NOT touch or open any of the below mentioned components while the engine is

running or immediately after operations. Always allow sufficient time for the engine and generator to cool before performing maintenance.

Radiator Cap - Removing the radiator cap while the engine is hot will result in high pressurized, boiling water to gush out of the radiator, causing severe scalding to any persons in the general area of the generator.

Coolant Drain Plug - Removing the coolant drain plug while the engine is hot will result in hot coolant gushing out of the coolant drain plug, therefore causing severe scalding to any persons in the general area of the generator.

Engine Oil Drain Plug - Removing the engine oil drain plug while the engine is hot will result in hot oil gushing out of the oil drain plug, therefore causing severe scalding to any persons in the general area of the generator.

Battery Safety

Use the following guidelines when handling the battery:

The battery contains acids that can cause injury to the eyes and skin. To avoid eye irritation, always wear safety glasses.

Use well insulated gloves when picking up the battery.

DANGER - EXPLOSION HAZARDS

The risk of an explosion exists when performing service on the battery. To avoid severe injury or DEATH:

DO NOT drop the battery.There is the possibility of risk that the battery may explode.

DO NOT expose the battery to open flames, sparks, cigarettes

etc.The battery contains combustible gases and liquids. If these gases and liquids come in contact with a flame or spark, an explosion could occur.

ALWAYS keep the battery charged. If the battery is not charged a buildup of combustible gas will occur.

ALWAYS keep battery charging and cables in good working condition. Repair or replace all worn cables.

ALWAYS recharge the battery in an vented air environment, to avoid risk of a dangerous concentration of combustible gases.

In case the battery liquid (dilute sulfuric acid) comes in contact with clothing or skin, rinse skin or clothing immediately with plenty of water.

In case the battery liquid (dilute sulfuric acid) comes in contact with your EYES, rinse eyes immediately with plenty of water and contact the nearest doctor or hospital to seek medical attention.

PAGE 12 — DCA-220SSJ— OPERATION AND PARTS MANUAL — REV. #1 (03/22/07)

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Contents Parts List NO. C1870300404 Model DCA-220SSJ2 DCA-220SSJ- Operation and Parts Manual REV. #1 03/22/07 DCA-220SSJ- Operation and Parts Manual REV. #1 03/22/07 Table of Contents Parts Ordering Procedures When ordering parts Please supply the following informationDCA-220SSJ Specifications DCA-220SSJ Dimensions TOP, Side and Front DimensionsDCA-220SSJ Safety Message Alert Symbols Hazard SymbolsDCA-220SSJ Safety Message Alert Symbols This generator, other property, orGeneral Safety DCA-220SSJ Rules for Safe OperationElectrical Safety DCA-220SSJ Rules for Safe OperationGenerator Grounding Maintenance Safety Battery SafetyTowing &Transporting Safety EmergenciesDCA-220SSJ Generator Decals DCA-220SSJ Generator Decals Generator Decals Cont inuedDCA-220SSJ Installation Typical Generator Grounding ApplicationOutdoor Installation Indoor InstallationWhen connecting the generator MountingGenerator Engine Operating PanelGenerator Control Panel Output Terminal PanelDCA-220SSJ Major Components Major ComponentsMenu Button Press this button to enter or exit menu screens Display ParametersDCA-220SSJ Diagnostic Display First Time Start UpMain Menu Navigation Selecting a LanguageDiagnostic Code Stored Fault CodesEngine Configuration Data To make a selectionDCA-220SSJ Diagnostic Display 24 DCA-220SSJ- Operation and Parts Manual REV. #1 03/22/07 Auxiliary Gage Fault Display will return to the single or four parameter screenActive Fault Codes Backlight Adjustment Shut Down CodesCode from an engine control unit the single or four DamageContrast Adjustment IntensityIs highlighted Setup 1- Up Display Select UnitsOnce the Setup 1-up Display menu icon has been Setup menuUp display function Automatic Scan on Setup 4-Up Display Select the 4-Up Custom Setup from the 4-Up Setup menuUtilities information and troubleshooting When the gage data has cleared, the display Gage Data is selected the PowerView willVersion currently in the diagnostic display Half duplexTouch the Menu button again to return to the Main MenuTouch the Menu Button Highlight it, then touch Enter DCA-220SSJ Diagnostic Display Glossary Troubleshooting informationECU did not respond to the PowerView request No parameter selected for this 4- UP quadrantDCA-220SSJ Generator Control Panel DCA-220SSJ Engine Operating Panel Fuel Gauge Indicates amount of diesel fuel availableDCA-220SSJ Engine Operating Panel Auto On/Off Engine Controller MpecDCA-220SSJ Output Terminal Panel Familiarization Output Terminal FamiliarizationDCA-220SSJ Output Terminal Panel Familiarization 100VAC Gfci ReceptaclesConnecting Loads Over Current RelaySingle Phase Load Three Phase LoadDCA-220SSJ Load Application Motors and motor-drivenDCA-220SSJ Generator Outputs How to Read the Output Terminal Gauge DCA-220SSJ Generator OUTPUTS/ Gauge ReadingMaximum Amps Ammeter gauge will onlyDCA-220SSJ Output Terminal Panel Connections Uvwo Terminal Output Voltages3Ø-240V Uvwo Terminal Output Voltages 1Ø-240V Uvwo Terminal Output VoltagesDCA-220SSJ Output Terminal Panel Connections 3Ø-480V Uvwo Terminal Output Voltages1Ø-480V Uvwo Terminal Output Voltages 1Ø-277V Uvwo Terminal Output VoltagesDCA-220SSJ PRE-SETUP Circuit BreakersLubrication Oil Fuel CheckRefueling Procedure RefuelingCleaning the Radiator Air Cleaner Fan Belt TensionCoolant Antifreeze Operation FreezingWeatherBattery Battery Cable InstallationWiring AlternatorDCA-220SSJ Generator START-UP Procedure Manual Place the engine speed switch in the LOW down positionBefore Starting Engines exhaust contains harmful emissionsEngine Speed Switch High Starting Auto Mode When the generator is set Auto mode, the generator willNo Load Tachometer GaugePlace the engine speed switch in the High position Place the Mpec Control Switch in the Auto positionDCA-220SSJ Generator SHUT-DOWN Procedures Normal Shutdown ProcedureEmergency Shutdown Procedure DCA-220SSJ Maintenance Engine Cleaning the Fuel Strainer Air RemovalCheck Oil Level Replacing Oil FilterDCA-220SSJ Maintenance HEATER/CHARGER To ensure adequate startingDCA-220SSJ Maintenance Trailer Trailer MaintenanceDCA-220SSJ Maintenance Trailer Brake AdjustmentBrakes Check the wheel and drum for free rotationTires/Wheels/Lug Nuts TireWear/InflationSuspension DCA-220SSJ Maintenance Trailer Lug Nut Torque RequirementsStart all wheel lug nuts by hand DCA-220SSJ -TRAILERWIRING Diagram DCA-220SSJ Generatorwiring Diagram Generator Wiring DiagramDCA-220SSJ Enginewiring Diagram Engine Wiring DiagramDCA-220SSJ -TROUBLESHOOTING Generator Generator TroubleshootingDCA-220SSJ -TROUBLESHOOTING Engine Controller Engine Controller Troubleshooting MpecDCA-220SSJ- Operation and Parts Manual REV. #1 03/22/07 Sample Parts List DCA-220SSJ Explanation of Code in Remarks ColumnPart number on this Suggested Spare Parts list DCA-220SSJ Suggested Spare PartsDCA-220SSJ Generator Assy C1110000002 06018423340601823282 0018205020DCA-220SSJ Generator ASSY. 0012110065 10A 004261000010B 0041210000 0017112045DCA-220SSJ- Control Panel Assy M4223000303 M42230004040222100100 0222100165DCA-220SSJ- Control BOX Assy DCA-220SSJ- Control BOX Assy DCA-220SSJ- Control BOX ASSY. 0027106020 060180221839A 0601806653 39B 0601802149DCA-220SSJ- Engine and Radiator Assy M4923200034 0602041292RE504836 060204259684 DCA-220SSJ- Operation and Parts Manual REV. #1 03/22/07 M4310301203 M4493601204M4310300903 M431030100386 DCA-220SSJ- Operation and Parts Manual REV. #1 03/22/07 0602021070 02692006600802081003 0602010900DCA-220SSJ- Outputterminal Assy M4230700003 M92201003040801830804 0039316000DCA-220SSJ- Battery Assy 0168614551 C91091006040805000904 0805002904DCA-220SSJ- Muffler Assy M4330100602 M43330003030602325066 M4333200004DCA-220SSJ- Fueltank Assy C1363001403 08455001040810105400 0605501092DCA-220SSJ- Enclosure Assy Enclosure AssyC1413004402 M14134004040019208020 M4423000302DCA-220SSJ- Enclosure ASSY. Enclosure ASSY.0207306000 M4443200403M4443600004 28A 0041206000100 DCA-220SSJ- Operation and Parts Manual REV. #1 03/22/07 M4453001203 51A M4493403804M4453001303 52A M4493403904DCA-220SSJ- Rubber Seals Assy 0229201240 02289009450228901200 0228901260DCA-220SSJ- Nameplate and Decals Assy M4550000303 B9521100404C9521100003 C1550000102106 DCA-220SSJ- Operation and Parts Manual REV. #1 03/22/07 DCA-220SSJ- Operation and Parts Manual REV. #1 03/22/07 Heres HOW to GET Help Wilmington Ave Carson, CA
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DCA-220SSJ specifications

The Multiquip DCA-220SSJ is a high-performance diesel generator renowned for its reliability and efficiency in various applications. Whether in construction, events, or emergency backup, this generator is designed to provide dependable power when you need it most.

One of the main features of the DCA-220SSJ is its powerful 220 kVA output capability. With a robust engine, this generator can support a wide range of equipment, making it suitable for both heavy-duty industrial tasks and lighter applications. It is equipped with a 4-cylinder, liquid-cooled diesel engine, known for its durability and consistent performance. The engine technology used in the DCA-220SSJ ensures low fuel consumption while minimizing emissions, adhering to stringent environmental regulations.

The DCA-220SSJ also features a compact design, making it easy to transport and set up in various locations. Its sturdy skid-mounted frame provides stability and protection to the internal components, while the weather-resistant canopy ensures that it can operate reliably in diverse weather conditions. This design is particularly beneficial for outdoor applications where exposure to the elements is a concern.

An important aspect of the DCA-220SSJ's functionality is its advanced control panel. It includes digital monitoring systems that provide real-time data on performance metrics such as voltage, frequency, and operating hours. This information helps users maintain the generator effectively and plan for servicing to avoid unexpected downtime. The generator also features automatic voltage regulation (AVR), which maintains a stable output voltage, protecting connected equipment from power surges.

Safety is a top priority with the DCA-220SSJ, which includes several built-in safety features. These include low oil pressure shutdown, high-temperature shutdown, and overload protection, ensuring that the generator operates safely under all conditions.

Furthermore, the generator is designed for ease of maintenance, with accessible service points to streamline regular checks and repairs. This helps to extend the lifespan of the unit and ensures reliable operation over time.

In summary, the Multiquip DCA-220SSJ is a versatile and robust diesel generator. With its powerful output, advanced technologies, user-friendly controls, and a strong focus on safety and efficiency, it stands out as an essential tool for various industries needing reliable power solutions.