Multiquip DCA-220SSJ operation manual Outdoor Installation, Indoor Installation, Mounting

Page 17

Outdoor Installation

Install the generator in a area that is free of debris, bystanders, and overhead obstructions. Make sure the generator is on secure level ground so that it cannot slide or shift around. Also install the generator in a manner so that the exhaust will not be discharged in the direction of nearby homes.

The installation site must be relatively free from moisture and dust. All electrical equipment should be protected from excessive moisture. Failure to do will result in deterioration of the insulation and will result in short circuits and grounding.

Foreign materials such as dust, sand, lint and abrasive materials have a tendency to cause excessive wear to engine and alternator parts.

CAUTION - EXHAUST HAZARD

Pay close attention to ventilation when operating the generator inside tunnels and caves. The engine exhaust contains noxious elements. Engine exhaust must be routed to a ventilated area.

Indoor Installation

Exhaust gases from diesel engines are extremely poisonous. Whenever an engine is installed indoors the exhaust fumes must be vented to the outside.The engine should be installed at least two feet from any outside wall. Using an exhaust pipe which is too long or too small can cause excessive back pressure which will cause the engine to heat excessively and possibly burn the valves.

Mounting

The generator must be mounted on a solid foundation (such as concrete) and set firmly on the foundation to isolate vibration of the generator when it is running. The generator must set at least 6 inches above the floor or grade level (in accordance to NFPA 110, Chapter 5-4.1). DO NOT remove the metal skids on the bottom of the generator. They are to resist damage to the bottom of the generator and to maintain alignment.

DCA-220SSJ — INSTALLATION

Generator Grounding

To guard against electrical shock and possible damage to the equipment, it is important to provide a good EARTH ground.

Article 250 (Grounding) of the National Electrical Code (NEC) provides guide lines for proper grounding and specifies that the cable ground shall be connected to the grounding system of the building as close to the point of cable entry as practical.

NEC articles 250-64(b) and 250-66 set the following grounding requirements:

1.Use one of the following wire types to connect the generator to earth ground.

a.Copper - 10 AWG (5.3 mm2) or larger.

b.Aluminum - 8 AWG (8.4 mm2) or larger.

2.When grounding the generator (Figure 4) connect the ground cable between the lock washer and the nut on the generator and tighten the nut fully. Connect the other end of the ground cable to earth ground.

3.NEC article 250-52(c) specifies that the earth ground rod should be buried aminimum of 8 ft. into the ground.

When connecting the generator

NOTEto any buildings electrical system ALWAYS consult with a licensed electrician.

DCA-220SSJ— OPERATION AND PARTS MANUAL — REV. #1 (03/22/07) — PAGE 17

Image 17 Contents
Model DCA-220SSJ Parts List NO. C18703004042 DCA-220SSJ- Operation and Parts Manual REV. #1 03/22/07 DCA-220SSJ- Operation and Parts Manual REV. #1 03/22/07 Table of Contents When ordering parts Please supply the following information Parts Ordering ProceduresDCA-220SSJ Specifications Dimensions DCA-220SSJ Dimensions TOP, Side and FrontHazard Symbols DCA-220SSJ Safety Message Alert SymbolsThis generator, other property, or DCA-220SSJ Safety Message Alert SymbolsDCA-220SSJ Rules for Safe Operation General SafetyGenerator Grounding Electrical SafetyDCA-220SSJ Rules for Safe Operation Battery Safety Maintenance Safety Emergencies Towing &Transporting SafetyDCA-220SSJ Generator Decals Generator Decals Cont inued DCA-220SSJ Generator DecalsTypical Generator Grounding Application DCA-220SSJ InstallationIndoor Installation Outdoor InstallationWhen connecting the generator MountingEngine Operating Panel GeneratorGenerator Control Panel Output Terminal PanelMajor Components DCA-220SSJ Major ComponentsDisplay Parameters Menu Button Press this button to enter or exit menu screensFirst Time Start Up DCA-220SSJ Diagnostic DisplayMain Menu Navigation Selecting a LanguageStored Fault Codes Diagnostic CodeEngine Configuration Data To make a selectionDCA-220SSJ Diagnostic Display 24 DCA-220SSJ- Operation and Parts Manual REV. #1 03/22/07 Display will return to the single or four parameter screen Auxiliary Gage FaultActive Fault Codes Shut Down Codes Backlight AdjustmentCode from an engine control unit the single or four DamageIs highlighted Contrast AdjustmentIntensity Select Units Setup 1- Up DisplayUp display function Once the Setup 1-up Display menu icon has beenSetup menu Automatic Scan on Select the 4-Up Custom Setup from the 4-Up Setup menu Setup 4-Up DisplayUtilities information and troubleshooting Gage Data is selected the PowerView will When the gage data has cleared, the displayVersion currently in the diagnostic display Half duplexTouch the Menu Button Highlight it, then touch Enter Touch the Menu button again to return to the MainMenu Glossary Troubleshooting information DCA-220SSJ Diagnostic DisplayECU did not respond to the PowerView request No parameter selected for this 4- UP quadrantDCA-220SSJ Generator Control Panel Fuel Gauge Indicates amount of diesel fuel available DCA-220SSJ Engine Operating PanelAuto On/Off Engine Controller Mpec DCA-220SSJ Engine Operating PanelOutput Terminal Familiarization DCA-220SSJ Output Terminal Panel Familiarization100VAC Gfci Receptacles DCA-220SSJ Output Terminal Panel FamiliarizationOver Current Relay Connecting LoadsThree Phase Load Single Phase LoadDCA-220SSJ Load Application Motors and motor-drivenDCA-220SSJ Generator Outputs DCA-220SSJ Generator OUTPUTS/ Gauge Reading How to Read the Output Terminal GaugeMaximum Amps Ammeter gauge will onlyUvwo Terminal Output Voltages DCA-220SSJ Output Terminal Panel Connections3Ø-240V Uvwo Terminal Output Voltages 1Ø-240V Uvwo Terminal Output Voltages3Ø-480V Uvwo Terminal Output Voltages DCA-220SSJ Output Terminal Panel Connections1Ø-480V Uvwo Terminal Output Voltages 1Ø-277V Uvwo Terminal Output VoltagesCircuit Breakers DCA-220SSJ PRE-SETUPLubrication Oil Fuel CheckRefueling Refueling ProcedureAir Cleaner Fan Belt Tension Cleaning the RadiatorCoolant Antifreeze Operation FreezingWeatherBattery Cable Installation BatteryWiring AlternatorPlace the engine speed switch in the LOW down position DCA-220SSJ Generator START-UP Procedure ManualBefore Starting Engines exhaust contains harmful emissionsEngine Speed Switch High When the generator is set Auto mode, the generator will Starting Auto ModeNo Load Tachometer GaugePlace the Mpec Control Switch in the Auto position Place the engine speed switch in the High positionEmergency Shutdown Procedure DCA-220SSJ Generator SHUT-DOWN ProceduresNormal Shutdown Procedure DCA-220SSJ Maintenance Engine Air Removal Cleaning the Fuel StrainerCheck Oil Level Replacing Oil FilterTo ensure adequate starting DCA-220SSJ Maintenance HEATER/CHARGERTrailer Maintenance DCA-220SSJ Maintenance TrailerBrake Adjustment DCA-220SSJ Maintenance TrailerBrakes Check the wheel and drum for free rotationSuspension Tires/Wheels/Lug NutsTireWear/Inflation Start all wheel lug nuts by hand DCA-220SSJ Maintenance TrailerLug Nut Torque Requirements DCA-220SSJ -TRAILERWIRING Diagram Generator Wiring Diagram DCA-220SSJ Generatorwiring DiagramEngine Wiring Diagram DCA-220SSJ Enginewiring DiagramGenerator Troubleshooting DCA-220SSJ -TROUBLESHOOTING GeneratorEngine Controller Troubleshooting Mpec DCA-220SSJ -TROUBLESHOOTING Engine ControllerDCA-220SSJ- Operation and Parts Manual REV. #1 03/22/07 DCA-220SSJ Explanation of Code in Remarks Column Sample Parts ListDCA-220SSJ Suggested Spare Parts Part number on this Suggested Spare Parts listDCA-220SSJ Generator Assy 0601842334 C11100000020601823282 0018205020DCA-220SSJ Generator ASSY. 10A 0042610000 001211006510B 0041210000 0017112045DCA-220SSJ- Control Panel Assy M4223000404 M42230003030222100100 0222100165DCA-220SSJ- Control BOX Assy DCA-220SSJ- Control BOX Assy DCA-220SSJ- Control BOX ASSY. 0601802218 002710602039A 0601806653 39B 0601802149DCA-220SSJ- Engine and Radiator Assy 0602041292 M4923200034RE504836 060204259684 DCA-220SSJ- Operation and Parts Manual REV. #1 03/22/07 M4493601204 M4310301203M4310300903 M431030100386 DCA-220SSJ- Operation and Parts Manual REV. #1 03/22/07 0269200660 06020210700802081003 0602010900DCA-220SSJ- Outputterminal Assy M9220100304 M42307000030801830804 0039316000DCA-220SSJ- Battery Assy C9109100604 01686145510805000904 0805002904DCA-220SSJ- Muffler Assy M4333000303 M43301006020602325066 M4333200004DCA-220SSJ- Fueltank Assy 0845500104 C13630014030810105400 0605501092Enclosure Assy DCA-220SSJ- Enclosure AssyM1413400404 C14130044020019208020 M4423000302Enclosure ASSY. DCA-220SSJ- Enclosure ASSY.M4443200403 0207306000M4443600004 28A 0041206000100 DCA-220SSJ- Operation and Parts Manual REV. #1 03/22/07 51A M4493403804 M4453001203M4453001303 52A M4493403904DCA-220SSJ- Rubber Seals Assy 0228900945 02292012400228901200 0228901260DCA-220SSJ- Nameplate and Decals Assy B9521100404 M4550000303C9521100003 C1550000102106 DCA-220SSJ- Operation and Parts Manual REV. #1 03/22/07 DCA-220SSJ- Operation and Parts Manual REV. #1 03/22/07 Wilmington Ave Carson, CA Heres HOW to GET Help
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