Multiquip operation manual DCA-220SSJ PRE-SETUP, Circuit Breakers, Lubrication Oil, Fuel Check

Page 48

Circuit Breakers

To protect the generator from an overload, a 3-pole, 600 amp, main circuit breaker is provided to protect the U,V, and W OutputTerminals from overload.In addition two single-pole, 20 amp GFCI circuit breakers are provided to protect the GFCI receptacles from overload. Three 50 amp load circuit breakers have also been provided to protect the auxiliary receptacles from overload. Make sure to switch ALL circuit breakers to the OFF position prior to starting the engine.

Lubrication Oil

Fill the engine crankcase with lubricating oil through the filler hole, but DO NOT overfill. Make sure the generator is level. and verify that the oil level is maintained between the two notches (Figure 30) on the dipstick. See Table 9 for proper selection of engine oil.

DCA-220SSJPRE-SETUP

Fuel Check

DANGER - EXPLOSION/FIRE HAZARDS

Fuel spillage on a hot engine can cause a fire or explosion. If fuel spillage occurs, wipe up the spilled fuel completely to prevent fire hazards. NEVER smoke around or near the generator.

Refilling the Fuel System

CAUTION - REFUELINGTHE GENERATOR

ONLY properly trained personel who have read and understand this section should refill the fuel tank system.

Figure 30. Engine Oil Dipstick

When checking the engine oil, be sure to check if the oil is clean. If the oil is not clean, drain the oil by removing the oil drain plug, and refill with the specified amount of oil as outlined in the John Deere Engine Owner's Manual. Oil should be warm before draining.

Other types of motor oils may be substituted if they meet the following requirements:

API Service Classification CC/SC

API Service Classification CC/SD

API Service Classification CC/SE

API Service Classification CC/SF

This generator has an internal fuel tank located inside the trailer frame and may also be equipped with an environmental fuel tank (Figure 31). ALWAYS fill the fuel tanks with clean fresh #2 diesel fuel. DO NOT fill the fuel tanks beyond their capacities.

Pay attention to the fuel tank capacity when replenishing fuel.The fuel tank cap must be closed tightly after filling. Handle fuel in a safety container. If the container does not have a spout, use a funnel. Wipe up any spilled fuel immediately.

Figure 31. Internal Fuel Tank System

PAGE 48 — DCA-220SSJ— OPERATION AND PARTS MANUAL — REV. #1 (03/22/07)

Image 48
Contents Parts List NO. C1870300404 Model DCA-220SSJ2 DCA-220SSJ- Operation and Parts Manual REV. #1 03/22/07 DCA-220SSJ- Operation and Parts Manual REV. #1 03/22/07 Table of Contents Parts Ordering Procedures When ordering parts Please supply the following informationDCA-220SSJ Specifications DCA-220SSJ Dimensions TOP, Side and Front DimensionsDCA-220SSJ Safety Message Alert Symbols Hazard SymbolsDCA-220SSJ Safety Message Alert Symbols This generator, other property, orGeneral Safety DCA-220SSJ Rules for Safe OperationElectrical Safety DCA-220SSJ Rules for Safe OperationGenerator Grounding Maintenance Safety Battery SafetyTowing &Transporting Safety EmergenciesDCA-220SSJ Generator Decals DCA-220SSJ Generator Decals Generator Decals Cont inuedDCA-220SSJ Installation Typical Generator Grounding ApplicationOutdoor Installation Indoor InstallationWhen connecting the generator MountingGenerator Engine Operating PanelGenerator Control Panel Output Terminal PanelDCA-220SSJ Major Components Major ComponentsMenu Button Press this button to enter or exit menu screens Display ParametersDCA-220SSJ Diagnostic Display First Time Start UpMain Menu Navigation Selecting a LanguageDiagnostic Code Stored Fault CodesEngine Configuration Data To make a selectionDCA-220SSJ Diagnostic Display 24 DCA-220SSJ- Operation and Parts Manual REV. #1 03/22/07 Auxiliary Gage Fault Display will return to the single or four parameter screenActive Fault Codes Backlight Adjustment Shut Down CodesCode from an engine control unit the single or four DamageContrast Adjustment IntensityIs highlighted Setup 1- Up Display Select UnitsOnce the Setup 1-up Display menu icon has been Setup menuUp display function Automatic Scan on Setup 4-Up Display Select the 4-Up Custom Setup from the 4-Up Setup menuUtilities information and troubleshooting When the gage data has cleared, the display Gage Data is selected the PowerView willVersion currently in the diagnostic display Half duplexTouch the Menu button again to return to the Main MenuTouch the Menu Button Highlight it, then touch Enter DCA-220SSJ Diagnostic Display Glossary Troubleshooting informationECU did not respond to the PowerView request No parameter selected for this 4- UP quadrantDCA-220SSJ Generator Control Panel DCA-220SSJ Engine Operating Panel Fuel Gauge Indicates amount of diesel fuel availableDCA-220SSJ Engine Operating Panel Auto On/Off Engine Controller MpecDCA-220SSJ Output Terminal Panel Familiarization Output Terminal FamiliarizationDCA-220SSJ Output Terminal Panel Familiarization 100VAC Gfci ReceptaclesConnecting Loads Over Current RelaySingle Phase Load Three Phase LoadDCA-220SSJ Load Application Motors and motor-drivenDCA-220SSJ Generator Outputs How to Read the Output Terminal Gauge DCA-220SSJ Generator OUTPUTS/ Gauge ReadingMaximum Amps Ammeter gauge will onlyDCA-220SSJ Output Terminal Panel Connections Uvwo Terminal Output Voltages3Ø-240V Uvwo Terminal Output Voltages 1Ø-240V Uvwo Terminal Output VoltagesDCA-220SSJ Output Terminal Panel Connections 3Ø-480V Uvwo Terminal Output Voltages1Ø-480V Uvwo Terminal Output Voltages 1Ø-277V Uvwo Terminal Output VoltagesDCA-220SSJ PRE-SETUP Circuit BreakersLubrication Oil Fuel CheckRefueling Procedure RefuelingCleaning the Radiator Air Cleaner Fan Belt TensionCoolant Antifreeze Operation FreezingWeatherBattery Battery Cable InstallationWiring AlternatorDCA-220SSJ Generator START-UP Procedure Manual Place the engine speed switch in the LOW down positionBefore Starting Engines exhaust contains harmful emissionsEngine Speed Switch High Starting Auto Mode When the generator is set Auto mode, the generator willNo Load Tachometer GaugePlace the engine speed switch in the High position Place the Mpec Control Switch in the Auto positionDCA-220SSJ Generator SHUT-DOWN Procedures Normal Shutdown ProcedureEmergency Shutdown Procedure DCA-220SSJ Maintenance Engine Cleaning the Fuel Strainer Air RemovalCheck Oil Level Replacing Oil FilterDCA-220SSJ Maintenance HEATER/CHARGER To ensure adequate startingDCA-220SSJ Maintenance Trailer Trailer MaintenanceDCA-220SSJ Maintenance Trailer Brake AdjustmentBrakes Check the wheel and drum for free rotationTires/Wheels/Lug Nuts TireWear/InflationSuspension DCA-220SSJ Maintenance Trailer Lug Nut Torque RequirementsStart all wheel lug nuts by hand DCA-220SSJ -TRAILERWIRING Diagram DCA-220SSJ Generatorwiring Diagram Generator Wiring DiagramDCA-220SSJ Enginewiring Diagram Engine Wiring DiagramDCA-220SSJ -TROUBLESHOOTING Generator Generator TroubleshootingDCA-220SSJ -TROUBLESHOOTING Engine Controller Engine Controller Troubleshooting MpecDCA-220SSJ- Operation and Parts Manual REV. #1 03/22/07 Sample Parts List DCA-220SSJ Explanation of Code in Remarks ColumnPart number on this Suggested Spare Parts list DCA-220SSJ Suggested Spare PartsDCA-220SSJ Generator Assy C1110000002 06018423340601823282 0018205020DCA-220SSJ Generator ASSY. 0012110065 10A 004261000010B 0041210000 0017112045DCA-220SSJ- Control Panel Assy M4223000303 M42230004040222100100 0222100165DCA-220SSJ- Control BOX Assy DCA-220SSJ- Control BOX Assy DCA-220SSJ- Control BOX ASSY. 0027106020 060180221839A 0601806653 39B 0601802149DCA-220SSJ- Engine and Radiator Assy M4923200034 0602041292RE504836 060204259684 DCA-220SSJ- Operation and Parts Manual REV. #1 03/22/07 M4310301203 M4493601204M4310300903 M431030100386 DCA-220SSJ- Operation and Parts Manual REV. #1 03/22/07 0602021070 02692006600802081003 0602010900DCA-220SSJ- Outputterminal Assy M4230700003 M92201003040801830804 0039316000DCA-220SSJ- Battery Assy 0168614551 C91091006040805000904 0805002904DCA-220SSJ- Muffler Assy M4330100602 M43330003030602325066 M4333200004DCA-220SSJ- Fueltank Assy C1363001403 08455001040810105400 0605501092DCA-220SSJ- Enclosure Assy Enclosure AssyC1413004402 M14134004040019208020 M4423000302DCA-220SSJ- Enclosure ASSY. Enclosure ASSY.0207306000 M4443200403M4443600004 28A 0041206000100 DCA-220SSJ- Operation and Parts Manual REV. #1 03/22/07 M4453001203 51A M4493403804M4453001303 52A M4493403904DCA-220SSJ- Rubber Seals Assy 0229201240 02289009450228901200 0228901260DCA-220SSJ- Nameplate and Decals Assy M4550000303 B9521100404C9521100003 C1550000102106 DCA-220SSJ- Operation and Parts Manual REV. #1 03/22/07 DCA-220SSJ- Operation and Parts Manual REV. #1 03/22/07 Heres HOW to GET Help Wilmington Ave Carson, CA
Related manuals
Manual 108 pages 30.87 Kb

DCA-220SSJ specifications

The Multiquip DCA-220SSJ is a high-performance diesel generator renowned for its reliability and efficiency in various applications. Whether in construction, events, or emergency backup, this generator is designed to provide dependable power when you need it most.

One of the main features of the DCA-220SSJ is its powerful 220 kVA output capability. With a robust engine, this generator can support a wide range of equipment, making it suitable for both heavy-duty industrial tasks and lighter applications. It is equipped with a 4-cylinder, liquid-cooled diesel engine, known for its durability and consistent performance. The engine technology used in the DCA-220SSJ ensures low fuel consumption while minimizing emissions, adhering to stringent environmental regulations.

The DCA-220SSJ also features a compact design, making it easy to transport and set up in various locations. Its sturdy skid-mounted frame provides stability and protection to the internal components, while the weather-resistant canopy ensures that it can operate reliably in diverse weather conditions. This design is particularly beneficial for outdoor applications where exposure to the elements is a concern.

An important aspect of the DCA-220SSJ's functionality is its advanced control panel. It includes digital monitoring systems that provide real-time data on performance metrics such as voltage, frequency, and operating hours. This information helps users maintain the generator effectively and plan for servicing to avoid unexpected downtime. The generator also features automatic voltage regulation (AVR), which maintains a stable output voltage, protecting connected equipment from power surges.

Safety is a top priority with the DCA-220SSJ, which includes several built-in safety features. These include low oil pressure shutdown, high-temperature shutdown, and overload protection, ensuring that the generator operates safely under all conditions.

Furthermore, the generator is designed for ease of maintenance, with accessible service points to streamline regular checks and repairs. This helps to extend the lifespan of the unit and ensures reliable operation over time.

In summary, the Multiquip DCA-220SSJ is a versatile and robust diesel generator. With its powerful output, advanced technologies, user-friendly controls, and a strong focus on safety and efficiency, it stands out as an essential tool for various industries needing reliable power solutions.