Multiquip operation manual DCA-220SSJ Maintenance Engine

Page 57

DCA-220SSJ — MAINTENANCE (ENGINE)

TABLE 14. INSPECTION/MAINTENANCE

 

10 Hrs

250 Hrs

500 Hrs

 

1000 Hrs

 

DAILY

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Check Engine Fluid Levels

 

X

 

 

 

 

 

 

 

 

 

 

 

 

 

Check Air Cleaner

 

X

 

 

 

 

 

 

 

 

 

 

 

 

 

Check Battery Acid Level

 

X

 

 

 

 

 

 

 

 

 

 

 

 

 

Check Fan Belt Condition

 

X

 

 

 

 

 

 

 

 

 

 

 

 

 

Check for Leaks

 

X

 

 

 

 

 

 

 

 

 

 

 

 

 

Check for Loosening of Parts

 

X

 

 

 

 

 

 

 

 

 

 

 

 

 

Replace Engine Oil and Filter * 1

 

 

X

 

 

 

 

 

 

 

 

 

 

 

ENGINE

Clean Air Filter

 

 

X

 

 

 

 

 

 

 

 

 

 

 

 

Check Fuel Filter/Water Seperator Bowl

 

X

 

 

 

 

 

 

 

 

 

 

 

 

 

Clean Unit, Inside and Outside

 

 

X

 

 

 

 

 

 

 

 

 

 

 

 

Change Fuel Filter

 

 

 

X

 

 

 

 

 

 

 

 

 

 

 

Clean Radiator and Check Coolant Protection Level*2

 

 

 

X

 

 

 

 

 

 

 

 

 

 

 

Replace Air Filter Element * 3

 

 

 

X

 

 

 

Check all Hoses and Clamps * 4

 

 

 

 

 

X

 

Clean Inside of Fuel Tank

 

 

 

 

 

X

 

 

 

 

 

 

 

 

GENERATOR

Measure Insulation Resistance Over 3M ohms

 

 

X

 

 

 

 

 

 

 

 

 

 

 

Check Rotor Rear Support Bearing

 

 

 

X

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

*1

Replace engine oil anf filter at 100 hours, first time only.

 

 

 

 

 

*2

Add "Supplemental Coolant Addatives (SCA'S)" to recharge the engine coolant.

 

 

 

 

*3 Replace primary air filter element when restriction indicator shows a vaccum of 625 mm (25 in. H20).

 

 

*4

If blowby hose needs to be replaced, ensure that the slope of the bloby hose is at least a 1/2 inch per foot, with

 

 

no sags or dips that could collect moisture and/or oil.

 

 

 

 

 

General Inspection

Prior to each use, the generator should be cleaned and inspected for deficiencies. Check for loose, missing or damaged nuts, bolts or other fasteners. Also check for fuel, oil, and coolant leaks.Use Table 14 as a general maintenance guideline Engine Side (Refer to the Engine Instruction Manual)

Air Cleaner

Every 250 hours: Remove air cleaner element and clean the heavy duty paper element with light spray of compressed air. Replace the air cleaner as needed.

Air Cleaner with Dust Indicator

This indicator is attached to the air cleaner. When the air cleaner element is clogged, air intake restriction becomes greater and the dust indicator signal shows RED meaning the element needs changing or service. After changing the air element, press the dust indicator button to reset the indicator.

Service Daily

If the engine is operating in very dusty or dry grass conditions, a clogged air cleaner will result. This can lead to

aloss of power, excessive carbon buildup in the combustion chamber and high fuel consumption. Change air cleaner more frequently if these conditions exists.

Fuel Addition

Add diesel fuel (the grade may vary according to season and locations).

Removing Water from the Fuel Tank

After prolonged use, water and other impurities accumulate in the bottom of the tank. Occasionally inspect the fuel tank for water contamination and drain the contents if required.

During cold weather, the more empty volume inside the tank, the easier it is for water to condense. This can be reduced by keeping the tank full with diesel fuel.

DCA-220SSJ— OPERATION AND PARTS MANUAL — REV. #1 (03/22/07) — PAGE 57

Image 57
Contents Model DCA-220SSJ Parts List NO. C18703004042 DCA-220SSJ- Operation and Parts Manual REV. #1 03/22/07 DCA-220SSJ- Operation and Parts Manual REV. #1 03/22/07 Table of Contents When ordering parts Please supply the following information Parts Ordering ProceduresDCA-220SSJ Specifications Dimensions DCA-220SSJ Dimensions TOP, Side and FrontHazard Symbols DCA-220SSJ Safety Message Alert SymbolsThis generator, other property, or DCA-220SSJ Safety Message Alert SymbolsDCA-220SSJ Rules for Safe Operation General SafetyElectrical Safety DCA-220SSJ Rules for Safe OperationGenerator Grounding Battery Safety Maintenance SafetyEmergencies Towing &Transporting SafetyDCA-220SSJ Generator Decals Generator Decals Cont inued DCA-220SSJ Generator DecalsTypical Generator Grounding Application DCA-220SSJ InstallationIndoor Installation Outdoor InstallationWhen connecting the generator MountingEngine Operating Panel GeneratorGenerator Control Panel Output Terminal PanelMajor Components DCA-220SSJ Major ComponentsDisplay Parameters Menu Button Press this button to enter or exit menu screensFirst Time Start Up DCA-220SSJ Diagnostic DisplayMain Menu Navigation Selecting a LanguageStored Fault Codes Diagnostic CodeEngine Configuration Data To make a selectionDCA-220SSJ Diagnostic Display 24 DCA-220SSJ- Operation and Parts Manual REV. #1 03/22/07 Display will return to the single or four parameter screen Auxiliary Gage FaultActive Fault Codes Shut Down Codes Backlight AdjustmentCode from an engine control unit the single or four DamageContrast Adjustment IntensityIs highlighted Select Units Setup 1- Up DisplayOnce the Setup 1-up Display menu icon has been Setup menuUp display function Automatic Scan on Select the 4-Up Custom Setup from the 4-Up Setup menu Setup 4-Up DisplayUtilities information and troubleshooting Gage Data is selected the PowerView will When the gage data has cleared, the displayVersion currently in the diagnostic display Half duplexTouch the Menu button again to return to the Main MenuTouch the Menu Button Highlight it, then touch Enter Glossary Troubleshooting information DCA-220SSJ Diagnostic DisplayECU did not respond to the PowerView request No parameter selected for this 4- UP quadrantDCA-220SSJ Generator Control Panel Fuel Gauge Indicates amount of diesel fuel available DCA-220SSJ Engine Operating PanelAuto On/Off Engine Controller Mpec DCA-220SSJ Engine Operating PanelOutput Terminal Familiarization DCA-220SSJ Output Terminal Panel Familiarization100VAC Gfci Receptacles DCA-220SSJ Output Terminal Panel FamiliarizationOver Current Relay Connecting LoadsThree Phase Load Single Phase LoadDCA-220SSJ Load Application Motors and motor-drivenDCA-220SSJ Generator Outputs DCA-220SSJ Generator OUTPUTS/ Gauge Reading How to Read the Output Terminal GaugeMaximum Amps Ammeter gauge will onlyUvwo Terminal Output Voltages DCA-220SSJ Output Terminal Panel Connections3Ø-240V Uvwo Terminal Output Voltages 1Ø-240V Uvwo Terminal Output Voltages3Ø-480V Uvwo Terminal Output Voltages DCA-220SSJ Output Terminal Panel Connections1Ø-480V Uvwo Terminal Output Voltages 1Ø-277V Uvwo Terminal Output VoltagesCircuit Breakers DCA-220SSJ PRE-SETUPLubrication Oil Fuel CheckRefueling Refueling ProcedureAir Cleaner Fan Belt Tension Cleaning the RadiatorCoolant Antifreeze Operation FreezingWeatherBattery Cable Installation BatteryWiring AlternatorPlace the engine speed switch in the LOW down position DCA-220SSJ Generator START-UP Procedure ManualBefore Starting Engines exhaust contains harmful emissionsEngine Speed Switch High When the generator is set Auto mode, the generator will Starting Auto ModeNo Load Tachometer GaugePlace the Mpec Control Switch in the Auto position Place the engine speed switch in the High positionDCA-220SSJ Generator SHUT-DOWN Procedures Normal Shutdown ProcedureEmergency Shutdown Procedure DCA-220SSJ Maintenance Engine Air Removal Cleaning the Fuel StrainerCheck Oil Level Replacing Oil FilterTo ensure adequate starting DCA-220SSJ Maintenance HEATER/CHARGERTrailer Maintenance DCA-220SSJ Maintenance TrailerBrake Adjustment DCA-220SSJ Maintenance TrailerBrakes Check the wheel and drum for free rotationTires/Wheels/Lug Nuts TireWear/InflationSuspension DCA-220SSJ Maintenance Trailer Lug Nut Torque RequirementsStart all wheel lug nuts by hand DCA-220SSJ -TRAILERWIRING Diagram Generator Wiring Diagram DCA-220SSJ Generatorwiring DiagramEngine Wiring Diagram DCA-220SSJ Enginewiring DiagramGenerator Troubleshooting DCA-220SSJ -TROUBLESHOOTING GeneratorEngine Controller Troubleshooting Mpec DCA-220SSJ -TROUBLESHOOTING Engine ControllerDCA-220SSJ- Operation and Parts Manual REV. #1 03/22/07 DCA-220SSJ Explanation of Code in Remarks Column Sample Parts ListDCA-220SSJ Suggested Spare Parts Part number on this Suggested Spare Parts listDCA-220SSJ Generator Assy 0601842334 C11100000020601823282 0018205020DCA-220SSJ Generator ASSY. 10A 0042610000 001211006510B 0041210000 0017112045DCA-220SSJ- Control Panel Assy M4223000404 M42230003030222100100 0222100165DCA-220SSJ- Control BOX Assy DCA-220SSJ- Control BOX Assy DCA-220SSJ- Control BOX ASSY. 0601802218 002710602039A 0601806653 39B 0601802149DCA-220SSJ- Engine and Radiator Assy 0602041292 M4923200034RE504836 060204259684 DCA-220SSJ- Operation and Parts Manual REV. #1 03/22/07 M4493601204 M4310301203M4310300903 M431030100386 DCA-220SSJ- Operation and Parts Manual REV. #1 03/22/07 0269200660 06020210700802081003 0602010900DCA-220SSJ- Outputterminal Assy M9220100304 M42307000030801830804 0039316000DCA-220SSJ- Battery Assy C9109100604 01686145510805000904 0805002904DCA-220SSJ- Muffler Assy M4333000303 M43301006020602325066 M4333200004DCA-220SSJ- Fueltank Assy 0845500104 C13630014030810105400 0605501092Enclosure Assy DCA-220SSJ- Enclosure AssyM1413400404 C14130044020019208020 M4423000302Enclosure ASSY. DCA-220SSJ- Enclosure ASSY.M4443200403 0207306000M4443600004 28A 0041206000100 DCA-220SSJ- Operation and Parts Manual REV. #1 03/22/07 51A M4493403804 M4453001203M4453001303 52A M4493403904DCA-220SSJ- Rubber Seals Assy 0228900945 02292012400228901200 0228901260DCA-220SSJ- Nameplate and Decals Assy B9521100404 M4550000303C9521100003 C1550000102106 DCA-220SSJ- Operation and Parts Manual REV. #1 03/22/07 DCA-220SSJ- Operation and Parts Manual REV. #1 03/22/07 Wilmington Ave Carson, CA Heres HOW to GET Help
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DCA-220SSJ specifications

The Multiquip DCA-220SSJ is a high-performance diesel generator renowned for its reliability and efficiency in various applications. Whether in construction, events, or emergency backup, this generator is designed to provide dependable power when you need it most.

One of the main features of the DCA-220SSJ is its powerful 220 kVA output capability. With a robust engine, this generator can support a wide range of equipment, making it suitable for both heavy-duty industrial tasks and lighter applications. It is equipped with a 4-cylinder, liquid-cooled diesel engine, known for its durability and consistent performance. The engine technology used in the DCA-220SSJ ensures low fuel consumption while minimizing emissions, adhering to stringent environmental regulations.

The DCA-220SSJ also features a compact design, making it easy to transport and set up in various locations. Its sturdy skid-mounted frame provides stability and protection to the internal components, while the weather-resistant canopy ensures that it can operate reliably in diverse weather conditions. This design is particularly beneficial for outdoor applications where exposure to the elements is a concern.

An important aspect of the DCA-220SSJ's functionality is its advanced control panel. It includes digital monitoring systems that provide real-time data on performance metrics such as voltage, frequency, and operating hours. This information helps users maintain the generator effectively and plan for servicing to avoid unexpected downtime. The generator also features automatic voltage regulation (AVR), which maintains a stable output voltage, protecting connected equipment from power surges.

Safety is a top priority with the DCA-220SSJ, which includes several built-in safety features. These include low oil pressure shutdown, high-temperature shutdown, and overload protection, ensuring that the generator operates safely under all conditions.

Furthermore, the generator is designed for ease of maintenance, with accessible service points to streamline regular checks and repairs. This helps to extend the lifespan of the unit and ensures reliable operation over time.

In summary, the Multiquip DCA-220SSJ is a versatile and robust diesel generator. With its powerful output, advanced technologies, user-friendly controls, and a strong focus on safety and efficiency, it stands out as an essential tool for various industries needing reliable power solutions.