Multiquip operation manual DCA-220SSJ Load Application, Single Phase Load, Three Phase Load

Page 43

DCA-220SSJ — LOAD APPLICATION

Single Phase Load

Always be sure to check the nameplate on the generator and equipment to insure the wattage, amperage, frequency, and voltage requirements are satisfactorily supplied by the generator for operating the equipment.

Generally, the wattage listed on the nameplate of the equipment is its rated output. Equipment may require 130— 150% more wattage than the rating on the nameplate, as the wattage is influenced by the efficiency, power factor and starting system of the equipment.

If wattage is not given on the equipment's name plate,

NOTE approximate wattage may be determined by multiplying nameplate voltage by the nameplate amperage.

WATTS = VOLTAGE x AMPERAGE

The power factor of this generator is 0.8. See Table 5 below when connecting loads.

Table 5. Power Factor By Load

 

 

Type Of Load

 

 

 

 

 

Power Factor

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Single-phase induction motors

 

 

0.4 - 0.75

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Electric heaters, incandescent

 

 

1.0

 

 

 

 

lamps

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Fluorescent lamps, mercury lamps

 

 

0.4 - 0.9

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Electronic devices, communication

 

 

1.0

 

 

 

 

equipment

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Common power tools

 

 

 

 

 

 

0.8

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Table 6. Cable Selection (60 Hz, Single Phase Operation)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Current in

Load In Watts

 

 

 

Maximum Allowable Cable Length

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Amperes

At 100

At 200

 

#10 Wire

 

#12 Wire

#14 Wire

 

#16 Wire

 

 

 

Volts

Volts

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

2.5

300

600

 

1000 ft.

 

600

ft.

375 ft.

 

250 ft.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

5

600

1200

 

500

ft.

 

300

ft.

200 ft.

 

125 ft.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

7.5

900

1800

 

350

ft.

 

200

ft.

125 ft.

 

100 ft.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

10

1200

2400

 

250

ft.

 

150

ft.

100 ft.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

15

1800

3600

 

150

ft.

 

100

ft.

65 ft.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

20

2400

4800

 

125

ft.

 

75 ft.

50 ft.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

CAUTION: Equipment damage can result from low voltage.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Three Phase Load

When calculating the power requirements for 3-phase power use the following equation:

If 3Ø load (kVA) is not given on the equipment nameplate,

NOTEapproximate 3Ø load output maybedeterminedbymultiplying voltage by amperage by 1.732.

Motors and motor-driven

NOTEequipment draw much greater current for starting than during operation.

An inadequate size connecting cable which cannot carry the required load can cause a voltage drop which can burn out the appliance or tool and overheat the cable. See Table 6.

When connecting a resistance load such as an incandescent lamp or electric heater, a capacity of up to the generating set’s rated output (kW) can be used.

When connecting a fluorescent or mercury lamp, a capacity of up to the generating set’s rated output (kW) multiplied by 0.6 can be used.

When connecting an electric drill or other power tools, pay close attention to the required starting current capacity.

When connecting ordinary power tools, a capacity of up to the generating set’s rated output (kW) multiplied by 0.8 can be used.

DANGER - ELECTRICAL SYSTEM HAZARDS

Before connecting this generator to any building’s electrical system, a licensed electrician must install an isolation (transfer) switch. Serious damage to the building’s electrical system may occur without this transfer switch.

DCA-220SSJ— OPERATION AND PARTS MANUAL — REV. #1 (03/22/07) — PAGE 43

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Contents Model DCA-220SSJ Parts List NO. C18703004042 DCA-220SSJ- Operation and Parts Manual REV. #1 03/22/07 DCA-220SSJ- Operation and Parts Manual REV. #1 03/22/07 Table of Contents When ordering parts Please supply the following information Parts Ordering ProceduresDCA-220SSJ Specifications Dimensions DCA-220SSJ Dimensions TOP, Side and FrontHazard Symbols DCA-220SSJ Safety Message Alert SymbolsThis generator, other property, or DCA-220SSJ Safety Message Alert SymbolsDCA-220SSJ Rules for Safe Operation General SafetyDCA-220SSJ Rules for Safe Operation Electrical SafetyGenerator Grounding Battery Safety Maintenance SafetyEmergencies Towing &Transporting SafetyDCA-220SSJ Generator Decals Generator Decals Cont inued DCA-220SSJ Generator DecalsTypical Generator Grounding Application DCA-220SSJ InstallationMounting Outdoor InstallationIndoor Installation When connecting the generatorOutput Terminal Panel GeneratorEngine Operating Panel Generator Control PanelMajor Components DCA-220SSJ Major ComponentsDisplay Parameters Menu Button Press this button to enter or exit menu screensSelecting a Language DCA-220SSJ Diagnostic DisplayFirst Time Start Up Main Menu NavigationTo make a selection Diagnostic CodeStored Fault Codes Engine Configuration DataDCA-220SSJ Diagnostic Display 24 DCA-220SSJ- Operation and Parts Manual REV. #1 03/22/07 Display will return to the single or four parameter screen Auxiliary Gage FaultActive Fault Codes Damage Backlight AdjustmentShut Down Codes Code from an engine control unit the single or fourIntensity Contrast AdjustmentIs highlighted Select Units Setup 1- Up DisplaySetup menu Once the Setup 1-up Display menu icon has beenUp display function Automatic Scan on Select the 4-Up Custom Setup from the 4-Up Setup menu Setup 4-Up DisplayUtilities information and troubleshooting Half duplex When the gage data has cleared, the displayGage Data is selected the PowerView will Version currently in the diagnostic displayMenu Touch the Menu button again to return to the MainTouch the Menu Button Highlight it, then touch Enter No parameter selected for this 4- UP quadrant DCA-220SSJ Diagnostic DisplayGlossary Troubleshooting information ECU did not respond to the PowerView requestDCA-220SSJ Generator Control Panel Fuel Gauge Indicates amount of diesel fuel available DCA-220SSJ Engine Operating PanelAuto On/Off Engine Controller Mpec DCA-220SSJ Engine Operating PanelOutput Terminal Familiarization DCA-220SSJ Output Terminal Panel Familiarization100VAC Gfci Receptacles DCA-220SSJ Output Terminal Panel FamiliarizationOver Current Relay Connecting LoadsMotors and motor-driven Single Phase LoadThree Phase Load DCA-220SSJ Load ApplicationDCA-220SSJ Generator Outputs Ammeter gauge will only How to Read the Output Terminal GaugeDCA-220SSJ Generator OUTPUTS/ Gauge Reading Maximum Amps1Ø-240V Uvwo Terminal Output Voltages DCA-220SSJ Output Terminal Panel ConnectionsUvwo Terminal Output Voltages 3Ø-240V Uvwo Terminal Output Voltages1Ø-277V Uvwo Terminal Output Voltages DCA-220SSJ Output Terminal Panel Connections3Ø-480V Uvwo Terminal Output Voltages 1Ø-480V Uvwo Terminal Output VoltagesFuel Check DCA-220SSJ PRE-SETUPCircuit Breakers Lubrication OilRefueling Refueling ProcedureOperation FreezingWeather Cleaning the RadiatorAir Cleaner Fan Belt Tension Coolant AntifreezeAlternator BatteryBattery Cable Installation WiringEngines exhaust contains harmful emissions DCA-220SSJ Generator START-UP Procedure ManualPlace the engine speed switch in the LOW down position Before StartingEngine Speed Switch High Tachometer Gauge Starting Auto ModeWhen the generator is set Auto mode, the generator will No LoadPlace the Mpec Control Switch in the Auto position Place the engine speed switch in the High positionNormal Shutdown Procedure DCA-220SSJ Generator SHUT-DOWN ProceduresEmergency Shutdown Procedure DCA-220SSJ Maintenance Engine Replacing Oil Filter Cleaning the Fuel StrainerAir Removal Check Oil LevelTo ensure adequate starting DCA-220SSJ Maintenance HEATER/CHARGERTrailer Maintenance DCA-220SSJ Maintenance TrailerCheck the wheel and drum for free rotation DCA-220SSJ Maintenance TrailerBrake Adjustment BrakesTireWear/Inflation Tires/Wheels/Lug NutsSuspension Lug Nut Torque Requirements DCA-220SSJ Maintenance TrailerStart all wheel lug nuts by hand DCA-220SSJ -TRAILERWIRING Diagram Generator Wiring Diagram DCA-220SSJ Generatorwiring DiagramEngine Wiring Diagram DCA-220SSJ Enginewiring DiagramGenerator Troubleshooting DCA-220SSJ -TROUBLESHOOTING GeneratorEngine Controller Troubleshooting Mpec DCA-220SSJ -TROUBLESHOOTING Engine ControllerDCA-220SSJ- Operation and Parts Manual REV. #1 03/22/07 DCA-220SSJ Explanation of Code in Remarks Column Sample Parts ListDCA-220SSJ Suggested Spare Parts Part number on this Suggested Spare Parts listDCA-220SSJ Generator Assy 0018205020 C11100000020601842334 0601823282DCA-220SSJ Generator ASSY. 0017112045 001211006510A 0042610000 10B 0041210000DCA-220SSJ- Control Panel Assy 0222100165 M4223000303M4223000404 0222100100DCA-220SSJ- Control BOX Assy DCA-220SSJ- Control BOX Assy DCA-220SSJ- Control BOX ASSY. 39B 0601802149 00271060200601802218 39A 0601806653DCA-220SSJ- Engine and Radiator Assy 0602042596 M49232000340602041292 RE50483684 DCA-220SSJ- Operation and Parts Manual REV. #1 03/22/07 M4310301003 M4310301203M4493601204 M431030090386 DCA-220SSJ- Operation and Parts Manual REV. #1 03/22/07 0602010900 06020210700269200660 0802081003DCA-220SSJ- Outputterminal Assy 0039316000 M4230700003M9220100304 0801830804DCA-220SSJ- Battery Assy 0805002904 0168614551C9109100604 0805000904DCA-220SSJ- Muffler Assy M4333200004 M4330100602M4333000303 0602325066DCA-220SSJ- Fueltank Assy 0605501092 C13630014030845500104 0810105400Enclosure Assy DCA-220SSJ- Enclosure AssyM4423000302 C1413004402M1413400404 0019208020Enclosure ASSY. DCA-220SSJ- Enclosure ASSY.28A 0041206000 0207306000M4443200403 M4443600004100 DCA-220SSJ- Operation and Parts Manual REV. #1 03/22/07 52A M4493403904 M445300120351A M4493403804 M4453001303DCA-220SSJ- Rubber Seals Assy 0228901260 02292012400228900945 0228901200DCA-220SSJ- Nameplate and Decals Assy C1550000102 M4550000303B9521100404 C9521100003106 DCA-220SSJ- Operation and Parts Manual REV. #1 03/22/07 DCA-220SSJ- Operation and Parts Manual REV. #1 03/22/07 Wilmington Ave Carson, CA Heres HOW to GET Help
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DCA-220SSJ specifications

The Multiquip DCA-220SSJ is a high-performance diesel generator renowned for its reliability and efficiency in various applications. Whether in construction, events, or emergency backup, this generator is designed to provide dependable power when you need it most.

One of the main features of the DCA-220SSJ is its powerful 220 kVA output capability. With a robust engine, this generator can support a wide range of equipment, making it suitable for both heavy-duty industrial tasks and lighter applications. It is equipped with a 4-cylinder, liquid-cooled diesel engine, known for its durability and consistent performance. The engine technology used in the DCA-220SSJ ensures low fuel consumption while minimizing emissions, adhering to stringent environmental regulations.

The DCA-220SSJ also features a compact design, making it easy to transport and set up in various locations. Its sturdy skid-mounted frame provides stability and protection to the internal components, while the weather-resistant canopy ensures that it can operate reliably in diverse weather conditions. This design is particularly beneficial for outdoor applications where exposure to the elements is a concern.

An important aspect of the DCA-220SSJ's functionality is its advanced control panel. It includes digital monitoring systems that provide real-time data on performance metrics such as voltage, frequency, and operating hours. This information helps users maintain the generator effectively and plan for servicing to avoid unexpected downtime. The generator also features automatic voltage regulation (AVR), which maintains a stable output voltage, protecting connected equipment from power surges.

Safety is a top priority with the DCA-220SSJ, which includes several built-in safety features. These include low oil pressure shutdown, high-temperature shutdown, and overload protection, ensuring that the generator operates safely under all conditions.

Furthermore, the generator is designed for ease of maintenance, with accessible service points to streamline regular checks and repairs. This helps to extend the lifespan of the unit and ensures reliable operation over time.

In summary, the Multiquip DCA-220SSJ is a versatile and robust diesel generator. With its powerful output, advanced technologies, user-friendly controls, and a strong focus on safety and efficiency, it stands out as an essential tool for various industries needing reliable power solutions.