Multiquip DCA-220SSJ operation manual Engine Speed Switch High

Page 53
Preheat Lamp

DCA-220SSJ — GENERATOR START-UP PROCEDURE (MANUAL)

When the MPEC Control switch is

NOTE placed in the manual position, preheating of the glow plugs will begin automatically and the preheat lamp will stay lit until the

glow plugs are warmed. When the preheat lamp goes off this signals the completion of the preheating cycle and the starting of the engine.

3.If any abnormalities exists, the Warning and Emergency Stop lamps on the Engine Operating Panel will be lit.

4.Place the MPEC Control Switch (Figure 42) in the OFF/RESET position.

5.Place the Diagnostic ON/OFF switch in the ON position. Verify that an Active Fault Code message is being displayed (Diagnostic Display Panel). The fault code message will continued to be displayed until the fault has been corrected. Figure 43 shown below is a typical example of an active fault code message (Low Radiator Coolant).

8.To restart the engine due to error codes, place the MPEC Control Switch in the MANUAL position (Figure 42)

9.If the engine is running smoothly, place the engine speed switch (Figure 44) in the HIGH(up) position.

Figure 44. Engine Speed Switch (High)

10.Verify that the Engine Running status LED on the MPEC unit (Figure 45) is ON (lit) after the engine has been started.

Figure 45. Engine Running LED (ON)

11.Observe that the Warning and Emergency Stop lamps on the Engine Operating Panel are OFF.

12.The generator's frequency meter (Figure 46) should be displaying the 60 cycle output frequency in HERTZ.

Figure 43. Active Fault Code Message

6.In a situation where several engine problems occur simultaneously, the word “MORE” appears above the arrow buttons indicating that there are more fault codes that need to be viewed. Use the arrow buttons to scroll to the next active fault code.

If desired, the type of fault code, cause of error and the countermeasures of the error can be referenced in a separate engine operator’s manual.

7.Before the engine can be started, the engine fault must be corrected. Also observe that there are no active fault codes displayed on the diagnostic panel. If no fault codes are displayed, place the diagnostic switch in the OFF position.

Figure 46. Frequency Meter (Hz)

13.The generator's AC-voltmeter (Figure 47) will display the generator’s output in VOLTS. If the voltage is not within the specified tolerance, use the voltage adjustment control knob (Figure 48) to increase or decrease the desired voltage.

Figure 47. Voltmeter

DCA-220SSJ— OPERATION AND PARTS MANUAL — REV. #1 (03/22/07) — PAGE 53

Image 53 Contents
Model DCA-220SSJ Parts List NO. C18703004042 DCA-220SSJ- Operation and Parts Manual REV. #1 03/22/07 DCA-220SSJ- Operation and Parts Manual REV. #1 03/22/07 Table of Contents When ordering parts Please supply the following information Parts Ordering ProceduresDCA-220SSJ Specifications Dimensions DCA-220SSJ Dimensions TOP, Side and FrontHazard Symbols DCA-220SSJ Safety Message Alert SymbolsThis generator, other property, or DCA-220SSJ Safety Message Alert SymbolsDCA-220SSJ Rules for Safe Operation General SafetyGenerator Grounding Electrical SafetyDCA-220SSJ Rules for Safe Operation Battery Safety Maintenance SafetyEmergencies Towing &Transporting SafetyDCA-220SSJ Generator Decals Generator Decals Cont inued DCA-220SSJ Generator DecalsTypical Generator Grounding Application DCA-220SSJ InstallationIndoor Installation Outdoor InstallationWhen connecting the generator MountingEngine Operating Panel GeneratorGenerator Control Panel Output Terminal PanelMajor Components DCA-220SSJ Major ComponentsDisplay Parameters Menu Button Press this button to enter or exit menu screensFirst Time Start Up DCA-220SSJ Diagnostic DisplayMain Menu Navigation Selecting a LanguageStored Fault Codes Diagnostic CodeEngine Configuration Data To make a selectionDCA-220SSJ Diagnostic Display 24 DCA-220SSJ- Operation and Parts Manual REV. #1 03/22/07 Display will return to the single or four parameter screen Auxiliary Gage FaultActive Fault Codes Shut Down Codes Backlight AdjustmentCode from an engine control unit the single or four DamageIs highlighted Contrast AdjustmentIntensity Select Units Setup 1- Up DisplayUp display function Once the Setup 1-up Display menu icon has beenSetup menu Automatic Scan on Select the 4-Up Custom Setup from the 4-Up Setup menu Setup 4-Up DisplayUtilities information and troubleshooting Gage Data is selected the PowerView will When the gage data has cleared, the displayVersion currently in the diagnostic display Half duplexTouch the Menu Button Highlight it, then touch Enter Touch the Menu button again to return to the MainMenu Glossary Troubleshooting information DCA-220SSJ Diagnostic DisplayECU did not respond to the PowerView request No parameter selected for this 4- UP quadrantDCA-220SSJ Generator Control Panel Fuel Gauge Indicates amount of diesel fuel available DCA-220SSJ Engine Operating PanelAuto On/Off Engine Controller Mpec DCA-220SSJ Engine Operating PanelOutput Terminal Familiarization DCA-220SSJ Output Terminal Panel Familiarization100VAC Gfci Receptacles DCA-220SSJ Output Terminal Panel FamiliarizationOver Current Relay Connecting LoadsThree Phase Load Single Phase LoadDCA-220SSJ Load Application Motors and motor-drivenDCA-220SSJ Generator Outputs DCA-220SSJ Generator OUTPUTS/ Gauge Reading How to Read the Output Terminal GaugeMaximum Amps Ammeter gauge will onlyUvwo Terminal Output Voltages DCA-220SSJ Output Terminal Panel Connections3Ø-240V Uvwo Terminal Output Voltages 1Ø-240V Uvwo Terminal Output Voltages3Ø-480V Uvwo Terminal Output Voltages DCA-220SSJ Output Terminal Panel Connections1Ø-480V Uvwo Terminal Output Voltages 1Ø-277V Uvwo Terminal Output VoltagesCircuit Breakers DCA-220SSJ PRE-SETUPLubrication Oil Fuel Check Refueling Refueling ProcedureAir Cleaner Fan Belt Tension Cleaning the RadiatorCoolant Antifreeze Operation FreezingWeatherBattery Cable Installation BatteryWiring AlternatorPlace the engine speed switch in the LOW down position DCA-220SSJ Generator START-UP Procedure ManualBefore Starting Engines exhaust contains harmful emissionsEngine Speed Switch High When the generator is set Auto mode, the generator will Starting Auto ModeNo Load Tachometer GaugePlace the Mpec Control Switch in the Auto position Place the engine speed switch in the High positionEmergency Shutdown Procedure DCA-220SSJ Generator SHUT-DOWN ProceduresNormal Shutdown Procedure DCA-220SSJ Maintenance Engine Air Removal Cleaning the Fuel StrainerCheck Oil Level Replacing Oil FilterTo ensure adequate starting DCA-220SSJ Maintenance HEATER/CHARGERTrailer Maintenance DCA-220SSJ Maintenance TrailerBrake Adjustment DCA-220SSJ Maintenance TrailerBrakes Check the wheel and drum for free rotationSuspension Tires/Wheels/Lug NutsTireWear/Inflation Start all wheel lug nuts by hand DCA-220SSJ Maintenance TrailerLug Nut Torque Requirements DCA-220SSJ -TRAILERWIRING Diagram Generator Wiring Diagram DCA-220SSJ Generatorwiring DiagramEngine Wiring Diagram DCA-220SSJ Enginewiring DiagramGenerator Troubleshooting DCA-220SSJ -TROUBLESHOOTING GeneratorEngine Controller Troubleshooting Mpec DCA-220SSJ -TROUBLESHOOTING Engine ControllerDCA-220SSJ- Operation and Parts Manual REV. #1 03/22/07 DCA-220SSJ Explanation of Code in Remarks Column Sample Parts ListDCA-220SSJ Suggested Spare Parts Part number on this Suggested Spare Parts listDCA-220SSJ Generator Assy 0601842334 C11100000020601823282 0018205020DCA-220SSJ Generator ASSY. 10A 0042610000 001211006510B 0041210000 0017112045DCA-220SSJ- Control Panel Assy M4223000404 M42230003030222100100 0222100165DCA-220SSJ- Control BOX Assy DCA-220SSJ- Control BOX Assy DCA-220SSJ- Control BOX ASSY. 0601802218 002710602039A 0601806653 39B 0601802149DCA-220SSJ- Engine and Radiator Assy 0602041292 M4923200034RE504836 060204259684 DCA-220SSJ- Operation and Parts Manual REV. #1 03/22/07 M4493601204 M4310301203M4310300903 M431030100386 DCA-220SSJ- Operation and Parts Manual REV. #1 03/22/07 0269200660 06020210700802081003 0602010900DCA-220SSJ- Outputterminal Assy M9220100304 M42307000030801830804 0039316000DCA-220SSJ- Battery Assy C9109100604 01686145510805000904 0805002904DCA-220SSJ- Muffler Assy M4333000303 M43301006020602325066 M4333200004DCA-220SSJ- Fueltank Assy 0845500104 C13630014030810105400 0605501092Enclosure Assy DCA-220SSJ- Enclosure AssyM1413400404 C14130044020019208020 M4423000302Enclosure ASSY. DCA-220SSJ- Enclosure ASSY.M4443200403 0207306000M4443600004 28A 0041206000100 DCA-220SSJ- Operation and Parts Manual REV. #1 03/22/07 51A M4493403804 M4453001203M4453001303 52A M4493403904DCA-220SSJ- Rubber Seals Assy 0228900945 02292012400228901200 0228901260DCA-220SSJ- Nameplate and Decals Assy B9521100404 M4550000303C9521100003 C1550000102106 DCA-220SSJ- Operation and Parts Manual REV. #1 03/22/07 DCA-220SSJ- Operation and Parts Manual REV. #1 03/22/07 Wilmington Ave Carson, CA Heres HOW to GET Help
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