Multiquip operation manual Model DCA-36SPX, Parts List NO. B2871300404 S/N 3798495~

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OPERATION AND PARTS MANUAL

WHISPERWATTTM SERIES

MODEL DCA-36SPX

60 Hz GENERATOR

(PARTS LIST NO. B2871300404 S/N 3798495~)

Revision #1 (04/14/10)

THIS MANUAL MUST ACCOMPANY THE EQUIPMENT AT ALLTIMES.

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Contents Model DCA-36SPX Parts List NO. B2871300404 S/N 3798495~Diesel engine exhaust and some Proposition 65WARNINGDCA-36SPX- Operation and Parts Manual REV. #1 04/14/10 Table of Contents Ordering parts has never been easier Parts Ordering ProceduresDCA-36SPX Specifications Dimensions DCA-36SPX Dimensions TOP, Side and FrontHazard Symbols DCA-36SPX Safety Message Alert SymbolsDCA-36SPX Safety Message Alert Symbols DCA-36SPX Rules for Safe Operation General SafetyInjury People Carbon monoxide gasDCA-36SPX Rules for Safe Operation Maintenance SafetyDCA-36SPX Rules for Safe Operation Battery SafetyDeath Guidelines section in this manual Towing and Transporting SafetyDCA-36SPX- Operation and Parts Manual REV. #1 04/14/10 Generator Decals DCA-36SPX Generator DecalsGenerator Decals Cont inued DCA-36SPX Generator DecalsTypical Generator Grounding Application DCA-36SPX InstallationIndoor Installation Outdoor InstallationWhen connecting the generator MountingEngine Operating Panel GeneratorGenerator Control Panel Output Terminal PanelItem no Description DCA-36SPX Major Components22 DCA-36SPX- Operation and Parts Manual REV. #1 04/14/10 DCA-36SPX Generator Control Panel DCA-36SPX Engine Operating Panel Auto On/Off Engine Controller Mpec DCA-36SPX Engine Operating PanelOutput Terminal Familiarization DCA-36SPX Output Terminal Panel Familiarization100VAC Gfci Receptacles DCA-36SPX Output Terminal Panel FamiliarizationOver Current Relay Connecting LoadsDCA-36SPX Load APPLICATION/MAXIMUM Amperage Single Phase LoadMotors and motor-driven Generator AmperageDCA-36SPX Gauge READING/TERMINAL Panel Connections Circuit Breakers DCA-36SPX SetupLubrication Oil Fuel CheckRefueling Refueling ProcedureAir Cleaner Fan Belt Tension Cleaning the RadiatorCoolant Antifreeze/Summer Coolant/Water Operation FreezingWeatherBattery Cable Installation BatteryWiring AlternatorBefore Starting DCA-36SPX Generator START-UP Procedure ManualClose all engine enclosure doors Figure On position Figure VoltmeterPlace the Mpec Control Switch in the Auto position Starting Auto ModeNormal Shutdown Procedure DCA-36SPX Generator SHUT-DOWN ProceduresEmergency Shutdown Procedure DCA-36SPX Maintenance Air Removal Cleaning the Fuel StrainerCheck Oil Level Replacing Oil FilterTo ensure adequate starting Battery Charger JacketWater Heater Power ConnectionsTrailer Maintenance DCA-36SPX -TRAILER MaintenanceBrake Adjustment DCA-36SPX -TRAILER MaintenanceBrakes Check the wheel and drum for free rotationTireWear/Inflation Tires/Wheels/Lug NutsSuspension Start all wheel lug nuts by hand Lug Nut Torque RequirementsDCA-36SPX -TRAILERWIRING Diagram Generator Wiring Diagram DCA-36SPX Generatorwiring DiagramDCA-36SPX Enginewiring Diagram Engine Troubleshooting DCA-36SPX -TROUBLESHOOTING EngineDCA-36SPX -TROUBLESHOOTING Engine Generator Troubleshooting DCA-36SPX -TROUBLESHOOTING GeneratorEngine Controller Troubleshooting Mpec DCA-36SPX -TROUBLESHOOTING Engine ControllerDCA-36SPX- Operation and Parts Manual REV. #1 04/14/10 QTY. Column DCA-36SPX Explanation of Code in Remarks ColumnDCA-36SPX Suggested Spare Parts Part number on this Suggested Spare Parts listDescription DCA-36SPX Generator Assy 8051070003 B21101007020012110035 0042510000DCA-36SPX- Engine Operating Panel Assy 0601831340 06022025450602120095 0602122093Control BOX ASSY. S/N 7800001~7800129 DCA-36SPX- Control BOX Assy0601870434 B22140012020601870490 0021004040DCA-36SPX- Engine and Radiator Assy 8941618410 M19232000548970497081 0605000048Engine & Radiator Assy 0199100215 0802081104M1317100004 0199100800DCA-36SPX- Outputterminal Assy 0840312904 B22317003030801830704 0039312000DCA-36SPX- Battery Assy B9310500004 0602220187M9103000304 0602220920DCA-36SPX- Muffler Assy 0016910025 B3923200044M1333002503 8943690210DCA-36SPX- Fueltank Assy 0605505070 M1363001602M1363200104 0805003414DCA-36SPX- Enclosure Assy M1413400004 M1413002902M1423001902 M1493106713DCA-36SPX- Enclosure ASSY. 34A 0042308000 001910805534B 0042408000 M1453003403DCA-36SPX- Rubber Seals Assy 0229200660 02289013500228900610 0228900970DCA-36SPX- Nameplate and Decals Assy B25100040 B2551000403M1550001304 M1500013082 DCA-36SPX- Operation and Parts Manual REV. #1 04/14/10 DCA-36SPX- Operation and Parts Manual REV. #1 04/14/10 HERE’S HOW to GET Help