Multiquip operation manual DCA-36SPX -TROUBLESHOOTING Engine

Page 50

DCA-36SPX —TROUBLESHOOTING (ENGINE)

TABLE 16. ENGINE TROUBLESHOOTING (CONTINUED)

SYMPTOM

POSSIBLE PROBLEM

SOLUTION

 

 

 

 

Fuel filter clogged or dirty?

Clean or change.

 

 

 

 

Air cleaner clogged?

Clean or change.

 

 

 

 

Fuel leak due to loose injection

Tighten nut.

 

pipe retaining nut?

 

 

 

 

 

 

Injection pump malfunctioning?

Repair or replace.

Engine revolution is not smooth.

 

 

Incorrect nozzle opening

Adjust.

 

 

pressure?

 

 

 

 

 

 

Injection nozzle stuck or

Repair or replace.

 

clogged?

 

 

 

 

 

 

Fuel over flow pipe clogged?

Clean.

 

 

 

 

Governor malfunctioning?

Repair.

 

 

 

 

Excessive engine oil?

Reduce to the specified level.

 

 

 

 

Piston ring and liner worn or

Repair or replace.

Either white or blue exhaust gas

stuck?

 

is observed.

 

 

Incorrect injection timing?

Adjust.

 

 

 

 

 

Deficient compression?

Adjust top clearance.

 

 

 

 

Overload?

Lessen the load.

 

 

 

 

Low grade fuel used?

Use the specified fuel.

Either black or dark gray

 

 

Fuel filter clogged?

Clean or change.

exhaust gas is observed.

 

 

 

Air cleaner clogged?

Clean or change.

 

 

 

 

Deficient nozzle injection?

Repair or replace the nozzle.

 

 

 

 

Incorrect injection timing?

Adjust.

 

 

 

 

Engine's moving parts seem to

Repair or replace.

 

be seizing?

 

 

 

 

 

Deficient output.

Uneven fuel injection?

Repair or replace the injection pump.

 

 

 

 

Deficient nozzle injection?

Repair or replace the nozzle.

 

 

 

 

Compression leak?

Replace head gasket, tighten cylinder head bolt, glow plug and

 

nozzle holder.

 

 

 

 

 

PAGE 50 — DCA-36SPX— OPERATION AND PARTS MANUAL — REV. #1 (04/14/10)

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Contents Parts List NO. B2871300404 S/N 3798495~ Model DCA-36SPXProposition 65WARNING Diesel engine exhaust and someDCA-36SPX- Operation and Parts Manual REV. #1 04/14/10 Table of Contents Parts Ordering Procedures Ordering parts has never been easierDCA-36SPX Specifications DCA-36SPX Dimensions TOP, Side and Front DimensionsDCA-36SPX Safety Message Alert Symbols Hazard SymbolsDCA-36SPX Safety Message Alert Symbols Injury People General SafetyDCA-36SPX Rules for Safe Operation Carbon monoxide gasMaintenance Safety DCA-36SPX Rules for Safe OperationBattery Safety DCA-36SPX Rules for Safe OperationDeath Towing and Transporting Safety Guidelines section in this manualDCA-36SPX- Operation and Parts Manual REV. #1 04/14/10 DCA-36SPX Generator Decals Generator DecalsDCA-36SPX Generator Decals Generator Decals Cont inuedDCA-36SPX Installation Typical Generator Grounding ApplicationWhen connecting the generator Outdoor InstallationIndoor Installation MountingGenerator Control Panel GeneratorEngine Operating Panel Output Terminal PanelDCA-36SPX Major Components Item no Description22 DCA-36SPX- Operation and Parts Manual REV. #1 04/14/10 DCA-36SPX Generator Control Panel DCA-36SPX Engine Operating Panel DCA-36SPX Engine Operating Panel Auto On/Off Engine Controller MpecDCA-36SPX Output Terminal Panel Familiarization Output Terminal FamiliarizationDCA-36SPX Output Terminal Panel Familiarization 100VAC Gfci ReceptaclesConnecting Loads Over Current RelayMotors and motor-driven Single Phase LoadDCA-36SPX Load APPLICATION/MAXIMUM Amperage Generator AmperageDCA-36SPX Gauge READING/TERMINAL Panel Connections Lubrication Oil DCA-36SPX SetupCircuit Breakers Fuel CheckRefueling Procedure RefuelingCoolant Antifreeze/Summer Coolant/Water Cleaning the RadiatorAir Cleaner Fan Belt Tension Operation FreezingWeatherWiring BatteryBattery Cable Installation AlternatorClose all engine enclosure doors Figure DCA-36SPX Generator START-UP Procedure ManualBefore Starting Voltmeter On position FigureStarting Auto Mode Place the Mpec Control Switch in the Auto positionEmergency Shutdown Procedure DCA-36SPX Generator SHUT-DOWN ProceduresNormal Shutdown Procedure DCA-36SPX Maintenance Check Oil Level Cleaning the Fuel StrainerAir Removal Replacing Oil FilterBattery Charger JacketWater Heater Power Connections To ensure adequate startingDCA-36SPX -TRAILER Maintenance Trailer MaintenanceBrakes DCA-36SPX -TRAILER MaintenanceBrake Adjustment Check the wheel and drum for free rotationSuspension Tires/Wheels/Lug NutsTireWear/Inflation Lug Nut Torque Requirements Start all wheel lug nuts by handDCA-36SPX -TRAILERWIRING Diagram DCA-36SPX Generatorwiring Diagram Generator Wiring DiagramDCA-36SPX Enginewiring Diagram DCA-36SPX -TROUBLESHOOTING Engine Engine TroubleshootingDCA-36SPX -TROUBLESHOOTING Engine DCA-36SPX -TROUBLESHOOTING Generator Generator TroubleshootingDCA-36SPX -TROUBLESHOOTING Engine Controller Engine Controller Troubleshooting MpecDCA-36SPX- Operation and Parts Manual REV. #1 04/14/10 DCA-36SPX Explanation of Code in Remarks Column QTY. ColumnDescription Part number on this Suggested Spare Parts listDCA-36SPX Suggested Spare Parts DCA-36SPX Generator Assy 0012110035 B21101007028051070003 0042510000DCA-36SPX- Engine Operating Panel Assy 0602120095 06022025450601831340 0602122093DCA-36SPX- Control BOX Assy Control BOX ASSY. S/N 7800001~78001290601870490 B22140012020601870434 0021004040DCA-36SPX- Engine and Radiator Assy 8970497081 M19232000548941618410 0605000048Engine & Radiator Assy M1317100004 08020811040199100215 0199100800DCA-36SPX- Outputterminal Assy 0801830704 B22317003030840312904 0039312000DCA-36SPX- Battery Assy M9103000304 0602220187B9310500004 0602220920DCA-36SPX- Muffler Assy M1333002503 B39232000440016910025 8943690210DCA-36SPX- Fueltank Assy M1363200104 M13630016020605505070 0805003414DCA-36SPX- Enclosure Assy M1423001902 M1413002902M1413400004 M1493106713DCA-36SPX- Enclosure ASSY. 34B 0042408000 001910805534A 0042308000 M1453003403DCA-36SPX- Rubber Seals Assy 0228900610 02289013500229200660 0228900970DCA-36SPX- Nameplate and Decals Assy M1550001304 B2551000403B25100040 M1500013082 DCA-36SPX- Operation and Parts Manual REV. #1 04/14/10 DCA-36SPX- Operation and Parts Manual REV. #1 04/14/10 HERE’S HOW to GET Help