Multiquip DCA-36SPX -TROUBLESHOOTING Engine Controller, Engine Controller Troubleshooting Mpec

Page 52

DCA-36SPX —TROUBLESHOOTING (ENGINE CONTROLLER)

Practically all breakdowns can be prevented by proper handling and maintenance inspections, but in the event of a breakdown, use Table 18 (Engine Controller Troubleshooting) as a basic guideline for troubleshooting the Microprocessor Engine Controller unit (MPEC). If the problem cannot be remedied, consult our company's business office or service plant.

TABLE 18. ENGINE CONTROLLER TROUBLESHOOTING (MPEC)

SYMPTOM

POSSIBLE PROBLEM

SOLUTION

 

 

 

 

Low oil level?

Fill oil level.

 

 

 

Low oil pressure light is

Oil pressure sending unit failure?

Replace oil pressure sending unit.

 

 

on.

Time delay malfuntion in Controller?

Refer to dealer.

 

 

 

 

 

Wire shorted?

Inspect/repair wire.

 

 

 

 

Low coolant level?

Fill coolant level.

Low coolant level light is

 

 

Sending unit failure?

Replace sending unit.

on. (Optionally Installed)

 

 

 

Low battery voltage?

Replace/charge battery.

 

 

 

 

Fan belt tension incorrect?

Tighten/replace fan belt.

 

 

 

 

Air flow is not circulation through radiator?

Clean/repair radiator grill.

 

 

 

 

Doors open?

Close doors.

 

 

 

High coolant temperture

Exhaust leaking?

Replace/repair gaskets or faulty part.

light is on.

Generator being overloaded?

Check/reduce load.

 

 

 

 

 

Thermostat failure?

Replace thermostat.

 

 

 

 

Air intake blocked?

Clear all air intakes.

 

 

 

 

Temperature switch failure?

Replace temperature switch.

 

 

 

Overcrank light is on.

No or low Fuel?

Fill fuel level.

 

 

Controller needs to be calibrated?

Refer to dealer.

 

 

 

 

 

RPM engine speed too high?

Adjust RPM.

 

 

 

Overspeed light is on.

Governor actuator needs to be adjusted?

Adjust governor actuator.

 

 

Governor controller needs to be adjusted?

Adjust governor controller.

 

 

 

 

 

Engine Controller needs to be calibrated?

Refer to dealer.

 

 

 

Loss of MPU light(s) or

Magnetic pick up out of adjustment?

Adjust magnetic pick up.

 

 

on.

Magnetic pick up dirty?

Clean magnetic pick up.

 

 

 

 

PAGE 52 — DCA-36SPX— OPERATION AND PARTS MANUAL — REV. #1 (04/14/10)

Image 52
Contents Parts List NO. B2871300404 S/N 3798495~ Model DCA-36SPXProposition 65WARNING Diesel engine exhaust and someDCA-36SPX- Operation and Parts Manual REV. #1 04/14/10 Table of Contents Parts Ordering Procedures Ordering parts has never been easierDCA-36SPX Specifications DCA-36SPX Dimensions TOP, Side and Front DimensionsDCA-36SPX Safety Message Alert Symbols Hazard SymbolsDCA-36SPX Safety Message Alert Symbols General Safety DCA-36SPX Rules for Safe OperationInjury People Carbon monoxide gasMaintenance Safety DCA-36SPX Rules for Safe OperationBattery Safety DCA-36SPX Rules for Safe OperationDeath Towing and Transporting Safety Guidelines section in this manualDCA-36SPX- Operation and Parts Manual REV. #1 04/14/10 DCA-36SPX Generator Decals Generator DecalsDCA-36SPX Generator Decals Generator Decals Cont inuedDCA-36SPX Installation Typical Generator Grounding ApplicationOutdoor Installation Indoor InstallationWhen connecting the generator MountingGenerator Engine Operating PanelGenerator Control Panel Output Terminal PanelDCA-36SPX Major Components Item no Description22 DCA-36SPX- Operation and Parts Manual REV. #1 04/14/10 DCA-36SPX Generator Control Panel DCA-36SPX Engine Operating Panel DCA-36SPX Engine Operating Panel Auto On/Off Engine Controller MpecDCA-36SPX Output Terminal Panel Familiarization Output Terminal FamiliarizationDCA-36SPX Output Terminal Panel Familiarization 100VAC Gfci ReceptaclesConnecting Loads Over Current RelaySingle Phase Load DCA-36SPX Load APPLICATION/MAXIMUM AmperageMotors and motor-driven Generator AmperageDCA-36SPX Gauge READING/TERMINAL Panel Connections DCA-36SPX Setup Circuit BreakersLubrication Oil Fuel CheckRefueling Procedure RefuelingCleaning the Radiator Air Cleaner Fan Belt TensionCoolant Antifreeze/Summer Coolant/Water Operation FreezingWeatherBattery Battery Cable InstallationWiring AlternatorBefore Starting DCA-36SPX Generator START-UP Procedure ManualClose all engine enclosure doors Figure Voltmeter On position FigureStarting Auto Mode Place the Mpec Control Switch in the Auto positionNormal Shutdown Procedure DCA-36SPX Generator SHUT-DOWN ProceduresEmergency Shutdown Procedure DCA-36SPX Maintenance Cleaning the Fuel Strainer Air RemovalCheck Oil Level Replacing Oil FilterBattery Charger JacketWater Heater Power Connections To ensure adequate startingDCA-36SPX -TRAILER Maintenance Trailer MaintenanceDCA-36SPX -TRAILER Maintenance Brake AdjustmentBrakes Check the wheel and drum for free rotationTireWear/Inflation Tires/Wheels/Lug NutsSuspension Lug Nut Torque Requirements Start all wheel lug nuts by handDCA-36SPX -TRAILERWIRING Diagram DCA-36SPX Generatorwiring Diagram Generator Wiring DiagramDCA-36SPX Enginewiring Diagram DCA-36SPX -TROUBLESHOOTING Engine Engine TroubleshootingDCA-36SPX -TROUBLESHOOTING Engine DCA-36SPX -TROUBLESHOOTING Generator Generator TroubleshootingDCA-36SPX -TROUBLESHOOTING Engine Controller Engine Controller Troubleshooting MpecDCA-36SPX- Operation and Parts Manual REV. #1 04/14/10 DCA-36SPX Explanation of Code in Remarks Column QTY. ColumnDCA-36SPX Suggested Spare Parts Part number on this Suggested Spare Parts listDescription DCA-36SPX Generator Assy B2110100702 80510700030012110035 0042510000DCA-36SPX- Engine Operating Panel Assy 0602202545 06018313400602120095 0602122093DCA-36SPX- Control BOX Assy Control BOX ASSY. S/N 7800001~7800129B2214001202 06018704340601870490 0021004040DCA-36SPX- Engine and Radiator Assy M1923200054 89416184108970497081 0605000048Engine & Radiator Assy 0802081104 0199100215M1317100004 0199100800DCA-36SPX- Outputterminal Assy B2231700303 08403129040801830704 0039312000DCA-36SPX- Battery Assy 0602220187 B9310500004M9103000304 0602220920DCA-36SPX- Muffler Assy B3923200044 0016910025M1333002503 8943690210DCA-36SPX- Fueltank Assy M1363001602 0605505070M1363200104 0805003414DCA-36SPX- Enclosure Assy M1413002902 M1413400004M1423001902 M1493106713DCA-36SPX- Enclosure ASSY. 0019108055 34A 004230800034B 0042408000 M1453003403DCA-36SPX- Rubber Seals Assy 0228901350 02292006600228900610 0228900970DCA-36SPX- Nameplate and Decals Assy B2551000403 B25100040M1550001304 M1500013082 DCA-36SPX- Operation and Parts Manual REV. #1 04/14/10 DCA-36SPX- Operation and Parts Manual REV. #1 04/14/10 HERE’S HOW to GET Help