Multiquip DCA-36SPX Outdoor Installation, Indoor Installation, Mounting, Generator Grounding

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Outdoor Installation

Install the generator in a area that is free of debris, bystanders, and overhead obstructions. Make sure the generator is on secure level ground so that it cannot slide or shift around. Also install the generator in a manner so that the exhaust will not be discharged in the direction of nearby homes.

The installation site must be relatively free from moisture and dust. All electrical equipment should be protected from excessive moisture. Failure to do will result in deterioration of the insulation and will result in short circuits and grounding.

Foreign materials such as dust, sand, lint and abrasive materials have a tendency to cause excessive wear to engine and alternator parts.

CAUTION - EXHAUST HAZARD

Pay close attention to ventilation when operating the generator inside tunnels and caves. The engine exhaust contains noxious elements. Engine exhaust must be routed to a ventilated area.

Indoor Installation

Exhaust gases from diesel engines are extremely poisonous. Whenever an engine is installed indoors the exhaust fumes must be vented to the outside.The engine should be installed at least two feet from any outside wall. Using an exhaust pipe which is too long or too small can cause excessive back pressure which will cause the engine to heat excessively and possibly burn the valves.

Mounting

The generator must be mounted on a solid foundation (such as concrete) and set firmly on the foundation to isolate vibration of the generator when it is running. The generator must set at least 6 inches above the floor or grade level (in accordance to NFPA 110, Chapter 5-4.1). DO NOT remove the metal skids on the bottom of the generator. They are to resist damage to the bottom of the generator and to maintain alignment.

DCA-36SPX — INSTALLATION

Generator Grounding

To guard against electrical shock and possible damage to the equipment, it is important to provide a good EARTH ground.

Article 250 (Grounding) of the National Electrical Code (NEC) provides guide lines for proper grounding and specifies that the cable ground shall be connected to the grounding system of the building as close to the point of cable entry as practical.

NEC articles 250-64(b) and 250-66 set the following grounding requirements:

1.Use one of the following wire types to connect the generator to earth ground.

a.Copper - 10 AWG (5.3 mm2) or larger.

b.Aluminum - 8 AWG (8.4 mm2) or larger.

2.When grounding the generator (Figure 4) connect the ground cable between the lock washer and the nut on the generator and tighten the nut fully. Connect the other end of the ground cable to earth ground.

3.NEC article 250-52(c) specifies that the earth ground rod should be buried aminimum of 8 ft. into the ground.

When connecting the generator

NOTEto any buildings electrical system ALWAYS consult with a licensed electrician.

DCA-36SPX— OPERATION AND PARTS MANUAL — REV. #1 (04/14/10) — PAGE 19

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Contents Model DCA-36SPX Parts List NO. B2871300404 S/N 3798495~Diesel engine exhaust and some Proposition 65WARNINGDCA-36SPX- Operation and Parts Manual REV. #1 04/14/10 Table of Contents Ordering parts has never been easier Parts Ordering ProceduresDCA-36SPX Specifications Dimensions DCA-36SPX Dimensions TOP, Side and FrontHazard Symbols DCA-36SPX Safety Message Alert SymbolsDCA-36SPX Safety Message Alert Symbols Carbon monoxide gas General SafetyDCA-36SPX Rules for Safe Operation Injury PeopleDCA-36SPX Rules for Safe Operation Maintenance SafetyDCA-36SPX Rules for Safe Operation Battery SafetyDeath Guidelines section in this manual Towing and Transporting SafetyDCA-36SPX- Operation and Parts Manual REV. #1 04/14/10 Generator Decals DCA-36SPX Generator DecalsGenerator Decals Cont inued DCA-36SPX Generator DecalsTypical Generator Grounding Application DCA-36SPX InstallationMounting Outdoor InstallationIndoor Installation When connecting the generatorOutput Terminal Panel GeneratorEngine Operating Panel Generator Control PanelItem no Description DCA-36SPX Major Components22 DCA-36SPX- Operation and Parts Manual REV. #1 04/14/10 DCA-36SPX Generator Control Panel DCA-36SPX Engine Operating Panel Auto On/Off Engine Controller Mpec DCA-36SPX Engine Operating PanelOutput Terminal Familiarization DCA-36SPX Output Terminal Panel Familiarization100VAC Gfci Receptacles DCA-36SPX Output Terminal Panel FamiliarizationOver Current Relay Connecting LoadsGenerator Amperage Single Phase LoadDCA-36SPX Load APPLICATION/MAXIMUM Amperage Motors and motor-drivenDCA-36SPX Gauge READING/TERMINAL Panel Connections Fuel Check DCA-36SPX SetupCircuit Breakers Lubrication OilRefueling Refueling ProcedureOperation FreezingWeather Cleaning the RadiatorAir Cleaner Fan Belt Tension Coolant Antifreeze/Summer Coolant/WaterAlternator BatteryBattery Cable Installation WiringBefore Starting DCA-36SPX Generator START-UP Procedure ManualClose all engine enclosure doors Figure On position Figure VoltmeterPlace the Mpec Control Switch in the Auto position Starting Auto ModeNormal Shutdown Procedure DCA-36SPX Generator SHUT-DOWN ProceduresEmergency Shutdown Procedure DCA-36SPX Maintenance Replacing Oil Filter Cleaning the Fuel StrainerAir Removal Check Oil LevelTo ensure adequate starting Battery Charger JacketWater Heater Power ConnectionsTrailer Maintenance DCA-36SPX -TRAILER MaintenanceCheck the wheel and drum for free rotation DCA-36SPX -TRAILER MaintenanceBrake Adjustment BrakesTireWear/Inflation Tires/Wheels/Lug NutsSuspension Start all wheel lug nuts by hand Lug Nut Torque RequirementsDCA-36SPX -TRAILERWIRING Diagram Generator Wiring Diagram DCA-36SPX Generatorwiring DiagramDCA-36SPX Enginewiring Diagram Engine Troubleshooting DCA-36SPX -TROUBLESHOOTING EngineDCA-36SPX -TROUBLESHOOTING Engine Generator Troubleshooting DCA-36SPX -TROUBLESHOOTING GeneratorEngine Controller Troubleshooting Mpec DCA-36SPX -TROUBLESHOOTING Engine ControllerDCA-36SPX- Operation and Parts Manual REV. #1 04/14/10 QTY. Column DCA-36SPX Explanation of Code in Remarks ColumnDCA-36SPX Suggested Spare Parts Part number on this Suggested Spare Parts listDescription DCA-36SPX Generator Assy 0042510000 B21101007028051070003 0012110035DCA-36SPX- Engine Operating Panel Assy 0602122093 06022025450601831340 0602120095Control BOX ASSY. S/N 7800001~7800129 DCA-36SPX- Control BOX Assy0021004040 B22140012020601870434 0601870490DCA-36SPX- Engine and Radiator Assy 0605000048 M19232000548941618410 8970497081Engine & Radiator Assy 0199100800 08020811040199100215 M1317100004DCA-36SPX- Outputterminal Assy 0039312000 B22317003030840312904 0801830704DCA-36SPX- Battery Assy 0602220920 0602220187B9310500004 M9103000304DCA-36SPX- Muffler Assy 8943690210 B39232000440016910025 M1333002503DCA-36SPX- Fueltank Assy 0805003414 M13630016020605505070 M1363200104DCA-36SPX- Enclosure Assy M1493106713 M1413002902M1413400004 M1423001902DCA-36SPX- Enclosure ASSY. M1453003403 001910805534A 0042308000 34B 0042408000DCA-36SPX- Rubber Seals Assy 0228900970 02289013500229200660 0228900610DCA-36SPX- Nameplate and Decals Assy M15000130 B2551000403B25100040 M155000130482 DCA-36SPX- Operation and Parts Manual REV. #1 04/14/10 DCA-36SPX- Operation and Parts Manual REV. #1 04/14/10 HERE’S HOW to GET Help