Multiquip DCA-36SPX operation manual Table of Contents

Page 4

MQ POWER DCA-36SPX WHISPERWATTTM GENERATOR

California Proposition 65 Warning

2

Here's How To Get Help

3

Table Of Contents

4

Parts Ordering Procedures

5

Specifications

6

Dimensions (Top, Side, Front)

7

Safety Message Alert Symbols

8-9

Rules for Safe Operation

10-15

Generator Decals

16-17

Installation

18-19

General Information

20

Major Components

21

Generator Control Panel

23

Engine Operating Panel

24-25

Output Terminal Panel Familiarization

26-28

Load Application

29

Gauge Reading

30

Pre-Setup

31-34

Generator Start-up Procedure (Manual)

35-36

Generator Start-up Procedure (Auto Mode)

37

Generator Shut-Down Procedure

38

Maintenance (Engine)

39-41

Maintenance (Trailer)

42-45

Trailer Wiring Diagram

46

Generator Wiring Diagram

47

Engine Wiring Diagram

48

Troubleshooting (Engine)

49-50

Troubleshooting (Generator)

51

Engine Controller Troubleshooting

52

Explanation of Code in Remarks Column

54

Suggested Spare Parts

55

TABLE OF CONTENTS

COMPONENT DRAWINGS

Generator Assembly

56-57

Engine Operating Panel Assembly

58-59

Control Box Assembly

60-61

Engine and Radiator Assembly

62-65

Output Terminal Assembly

66-67

Battery Assembly

68-69

Muffler Assembly

70-71

Fuel Tank Assembly

72-73

Enclosure Assembly

74-77

Rubber Seals Assembly

78-79

Nameplate and Decals

80-81

Terms and Condition of Sale — Parts

82

Specification and part

NOTEnumber are subject to change without notice.

PAGE 4 — DCA-36SPX— OPERATION AND PARTS MANUAL — REV. #1 (04/14/10)

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Contents Parts List NO. B2871300404 S/N 3798495~ Model DCA-36SPXProposition 65WARNING Diesel engine exhaust and someDCA-36SPX- Operation and Parts Manual REV. #1 04/14/10 Table of Contents Parts Ordering Procedures Ordering parts has never been easierDCA-36SPX Specifications DCA-36SPX Dimensions TOP, Side and Front DimensionsDCA-36SPX Safety Message Alert Symbols Hazard SymbolsDCA-36SPX Safety Message Alert Symbols General Safety DCA-36SPX Rules for Safe OperationInjury People Carbon monoxide gasMaintenance Safety DCA-36SPX Rules for Safe OperationBattery Safety DCA-36SPX Rules for Safe OperationDeath Towing and Transporting Safety Guidelines section in this manualDCA-36SPX- Operation and Parts Manual REV. #1 04/14/10 DCA-36SPX Generator Decals Generator DecalsDCA-36SPX Generator Decals Generator Decals Cont inuedDCA-36SPX Installation Typical Generator Grounding ApplicationOutdoor Installation Indoor InstallationWhen connecting the generator MountingGenerator Engine Operating PanelGenerator Control Panel Output Terminal PanelDCA-36SPX Major Components Item no Description22 DCA-36SPX- Operation and Parts Manual REV. #1 04/14/10 DCA-36SPX Generator Control Panel DCA-36SPX Engine Operating Panel DCA-36SPX Engine Operating Panel Auto On/Off Engine Controller MpecDCA-36SPX Output Terminal Panel Familiarization Output Terminal FamiliarizationDCA-36SPX Output Terminal Panel Familiarization 100VAC Gfci ReceptaclesConnecting Loads Over Current RelaySingle Phase Load DCA-36SPX Load APPLICATION/MAXIMUM AmperageMotors and motor-driven Generator AmperageDCA-36SPX Gauge READING/TERMINAL Panel Connections DCA-36SPX Setup Circuit BreakersLubrication Oil Fuel CheckRefueling Procedure RefuelingCleaning the Radiator Air Cleaner Fan Belt TensionCoolant Antifreeze/Summer Coolant/Water Operation FreezingWeatherBattery Battery Cable InstallationWiring AlternatorBefore Starting DCA-36SPX Generator START-UP Procedure ManualClose all engine enclosure doors Figure Voltmeter On position FigureStarting Auto Mode Place the Mpec Control Switch in the Auto positionNormal Shutdown Procedure DCA-36SPX Generator SHUT-DOWN ProceduresEmergency Shutdown Procedure DCA-36SPX Maintenance Cleaning the Fuel Strainer Air RemovalCheck Oil Level Replacing Oil FilterBattery Charger JacketWater Heater Power Connections To ensure adequate startingDCA-36SPX -TRAILER Maintenance Trailer MaintenanceDCA-36SPX -TRAILER Maintenance Brake AdjustmentBrakes Check the wheel and drum for free rotationTireWear/Inflation Tires/Wheels/Lug NutsSuspension Lug Nut Torque Requirements Start all wheel lug nuts by handDCA-36SPX -TRAILERWIRING Diagram DCA-36SPX Generatorwiring Diagram Generator Wiring DiagramDCA-36SPX Enginewiring Diagram DCA-36SPX -TROUBLESHOOTING Engine Engine TroubleshootingDCA-36SPX -TROUBLESHOOTING Engine DCA-36SPX -TROUBLESHOOTING Generator Generator TroubleshootingDCA-36SPX -TROUBLESHOOTING Engine Controller Engine Controller Troubleshooting MpecDCA-36SPX- Operation and Parts Manual REV. #1 04/14/10 DCA-36SPX Explanation of Code in Remarks Column QTY. ColumnDCA-36SPX Suggested Spare Parts Part number on this Suggested Spare Parts listDescription DCA-36SPX Generator Assy B2110100702 80510700030012110035 0042510000DCA-36SPX- Engine Operating Panel Assy 0602202545 06018313400602120095 0602122093DCA-36SPX- Control BOX Assy Control BOX ASSY. S/N 7800001~7800129B2214001202 06018704340601870490 0021004040DCA-36SPX- Engine and Radiator Assy M1923200054 89416184108970497081 0605000048Engine & Radiator Assy 0802081104 0199100215M1317100004 0199100800DCA-36SPX- Outputterminal Assy B2231700303 08403129040801830704 0039312000DCA-36SPX- Battery Assy 0602220187 B9310500004M9103000304 0602220920DCA-36SPX- Muffler Assy B3923200044 0016910025M1333002503 8943690210DCA-36SPX- Fueltank Assy M1363001602 0605505070M1363200104 0805003414DCA-36SPX- Enclosure Assy M1413002902 M1413400004M1423001902 M1493106713DCA-36SPX- Enclosure ASSY. 0019108055 34A 004230800034B 0042408000 M1453003403DCA-36SPX- Rubber Seals Assy 0228901350 02292006600228900610 0228900970DCA-36SPX- Nameplate and Decals Assy B2551000403 B25100040M1550001304 M1500013082 DCA-36SPX- Operation and Parts Manual REV. #1 04/14/10 DCA-36SPX- Operation and Parts Manual REV. #1 04/14/10 HERE’S HOW to GET Help