Multiquip operation manual DCA-36SPX -TRAILER Maintenance, Trailer Maintenance

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DCA-36SPX —TRAILER MAINTENANCE

Trailer Maintenance

This section is intended to provide the user with generic trailer service and maintenance information.The service and maintenance guidelines referenced in this section refer to a wide range of trailers.

Remember periodic inspection of the trailer will ensure safe towing of the generator and will prevent personal injury and damage to the equipment.

The definitions below describe some of the major components of a typical trailer that would be used with the DCA-36SPX WhisperwattGenerator.

1.Fuel Cell - Provides an adequate amount of fuel for the equipment in use. Fuel cells must be empty when trans- porting equipment.

2.Braking System - System employed in stopping the trailer. Typical braking systems are electric, surge, hy- draulic, hydraulic-surge and air.

3.GVWR- Gross Vehicle Weight Rating (GVWR) is the maximum number of pounds the trailer can carry, in- cluding the fuel cell (empty).

4.Frame Length - Measurement is from the ball hitch to the rear bumper (reflector).

5.Frame Width - Measurement is from fender to fender

6.Jack Stand - Trailer support device with maximum pound requirement from the tongue of the trailer.

7.Coupler - Type of hitch used on the trailer for towing.

8.Tire Size - Indicates the diameter of the tire in inches (10,12,14, etc.), and the width in millimeters (175,185,205, etc.). The tire diameter must match the diameter of the tire rim.

9.Tire Ply - The tire ply (layers) number is rated in letters; 2-ply,4-ply,6-ply, etc.

10.Wheel Hub - The wheel hub is connected to the trailer’s axle.

11.Tire Rim - Tires mounted on a tire rim. The tire rim must match the size of the tire.

12.Lug Nuts - Used to secure the wheel to the wheel hub. Always use a torque wrench to tighten down the lug nuts. See Table 16 and Figure 59 for lug nut tightening and sequence.

13.Axle - Indicates the maximum weight the axle can sup- port in pounds, and the diameter of the axle expressed in inches. Please note that some trailers have a double axle. This will be shown as 2-6000 lbs., meaning two axles with a total weight capacity of 6000 pounds.

14.Suspension - Protects the trailer chassis from shocks transmitted through the wheels. Types of suspension used are leaf, Q-flex, and air ride.

15.Electrical - Electrical connectors (looms) are provided with the trailer so the brake lights and turn signals can be connected to the towing vehicle.

16.Application - Indicates which units can be employed on a particular trailer.

PAGE 42 — DCA-36SPX— OPERATION AND PARTS MANUAL — REV. #1 (04/14/10)

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Contents Parts List NO. B2871300404 S/N 3798495~ Model DCA-36SPXProposition 65WARNING Diesel engine exhaust and someDCA-36SPX- Operation and Parts Manual REV. #1 04/14/10 Table of Contents Parts Ordering Procedures Ordering parts has never been easierDCA-36SPX Specifications DCA-36SPX Dimensions TOP, Side and Front DimensionsDCA-36SPX Safety Message Alert Symbols Hazard SymbolsDCA-36SPX Safety Message Alert Symbols Injury People General SafetyDCA-36SPX Rules for Safe Operation Carbon monoxide gasMaintenance Safety DCA-36SPX Rules for Safe OperationBattery Safety DCA-36SPX Rules for Safe OperationDeath Towing and Transporting Safety Guidelines section in this manualDCA-36SPX- Operation and Parts Manual REV. #1 04/14/10 DCA-36SPX Generator Decals Generator DecalsDCA-36SPX Generator Decals Generator Decals Cont inuedDCA-36SPX Installation Typical Generator Grounding ApplicationWhen connecting the generator Outdoor InstallationIndoor Installation MountingGenerator Control Panel GeneratorEngine Operating Panel Output Terminal PanelDCA-36SPX Major Components Item no Description22 DCA-36SPX- Operation and Parts Manual REV. #1 04/14/10 DCA-36SPX Generator Control Panel DCA-36SPX Engine Operating Panel DCA-36SPX Engine Operating Panel Auto On/Off Engine Controller MpecDCA-36SPX Output Terminal Panel Familiarization Output Terminal FamiliarizationDCA-36SPX Output Terminal Panel Familiarization 100VAC Gfci ReceptaclesConnecting Loads Over Current RelayMotors and motor-driven Single Phase LoadDCA-36SPX Load APPLICATION/MAXIMUM Amperage Generator AmperageDCA-36SPX Gauge READING/TERMINAL Panel Connections Lubrication Oil DCA-36SPX SetupCircuit Breakers Fuel CheckRefueling Procedure RefuelingCoolant Antifreeze/Summer Coolant/Water Cleaning the RadiatorAir Cleaner Fan Belt Tension Operation FreezingWeatherWiring BatteryBattery Cable Installation AlternatorDCA-36SPX Generator START-UP Procedure Manual Before StartingClose all engine enclosure doors Figure Voltmeter On position FigureStarting Auto Mode Place the Mpec Control Switch in the Auto positionDCA-36SPX Generator SHUT-DOWN Procedures Normal Shutdown ProcedureEmergency Shutdown Procedure DCA-36SPX Maintenance Check Oil Level Cleaning the Fuel StrainerAir Removal Replacing Oil FilterBattery Charger JacketWater Heater Power Connections To ensure adequate startingDCA-36SPX -TRAILER Maintenance Trailer MaintenanceBrakes DCA-36SPX -TRAILER MaintenanceBrake Adjustment Check the wheel and drum for free rotationTires/Wheels/Lug Nuts TireWear/InflationSuspension Lug Nut Torque Requirements Start all wheel lug nuts by handDCA-36SPX -TRAILERWIRING Diagram DCA-36SPX Generatorwiring Diagram Generator Wiring DiagramDCA-36SPX Enginewiring Diagram DCA-36SPX -TROUBLESHOOTING Engine Engine TroubleshootingDCA-36SPX -TROUBLESHOOTING Engine DCA-36SPX -TROUBLESHOOTING Generator Generator TroubleshootingDCA-36SPX -TROUBLESHOOTING Engine Controller Engine Controller Troubleshooting MpecDCA-36SPX- Operation and Parts Manual REV. #1 04/14/10 DCA-36SPX Explanation of Code in Remarks Column QTY. ColumnPart number on this Suggested Spare Parts list DCA-36SPX Suggested Spare PartsDescription DCA-36SPX Generator Assy 0012110035 B21101007028051070003 0042510000DCA-36SPX- Engine Operating Panel Assy 0602120095 06022025450601831340 0602122093DCA-36SPX- Control BOX Assy Control BOX ASSY. S/N 7800001~78001290601870490 B22140012020601870434 0021004040DCA-36SPX- Engine and Radiator Assy 8970497081 M19232000548941618410 0605000048Engine & Radiator Assy M1317100004 08020811040199100215 0199100800DCA-36SPX- Outputterminal Assy 0801830704 B22317003030840312904 0039312000DCA-36SPX- Battery Assy M9103000304 0602220187B9310500004 0602220920DCA-36SPX- Muffler Assy M1333002503 B39232000440016910025 8943690210DCA-36SPX- Fueltank Assy M1363200104 M13630016020605505070 0805003414DCA-36SPX- Enclosure Assy M1423001902 M1413002902M1413400004 M1493106713DCA-36SPX- Enclosure ASSY. 34B 0042408000 001910805534A 0042308000 M1453003403DCA-36SPX- Rubber Seals Assy 0228900610 02289013500229200660 0228900970DCA-36SPX- Nameplate and Decals Assy M1550001304 B2551000403B25100040 M1500013082 DCA-36SPX- Operation and Parts Manual REV. #1 04/14/10 DCA-36SPX- Operation and Parts Manual REV. #1 04/14/10 HERE’S HOW to GET Help