Multiquip operation manual DCA-36SPX Safety Message Alert Symbols

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DCA-36SPX — SAFETY MESSAGE ALERT SYMBOLS

WARNING - ROTATING PARTS

NEVER operate equipment with covers, or guards removed. Keep fingers, hands, hair and clothing away from all moving parts to prevent injury.

CAUTION - ACCIDENTAL STARTING

ALWAYS place the engine ON/OFF switch (MPEC) in the OFF/RESET position when the generator is not in use.

CAUTION - OVER-SPEED CONDITIONS

NEVER tamper with the factory settings of the engine governor or settings. Personal injury and damage to the engine or equipment can result if operating in speed ranges above maximum allowable.

This generator, other property, or

NOTE the surrounding environment could be damaged if you do not follow instructions.

CAUTION - RESPIRATORY HAZARDS

ALWAYS wear approved respiratory protection.

CAUTION - SIGHT AND HEARING HAZARDS

ALWAYS wear approved eye and hearing protection.

CAUTION - EQUIPMENT DAMAGE MESSAGES

Other important messages are provided throughout this manual to help prevent damage to your generator, other property, or the surrounding environment.

CAUTION - ENGINE LOAD (WET-STACKING)

Wet-Stacking is a common problem with diesel engines which are operated for extended periods with light or no load applied. When a diesel engine operates without sufficient load (less than 40% of the rated output) it will not operate at its optimum temperature. This will allow unburned fuel to accumulate in the exhaust system, which can foul the fuel injectors, engine valves and exhaust system, including turbocharges, and reduce the operating performance.

In order for a diesel engine to operate at peak efficiency it must be able to provide fuel and air in the proper ratio and at a high enough engine temperature for the engine to completely burn all of the fuel.

Wet stacking does usually cause any permanent damage and can be alleviated if additional load is applied to relieve the condition. It can reduce the system performance and increase maintenance. Applying an increasing load over a period of time until the excess fuel is burned off and the system capacity is reached usually can repair the condition. This can take several hours to burn off the accumulated unburned fuel.

DCA-36SPX— OPERATION AND PARTS MANUAL — REV. #1 (04/14/10) — PAGE 9

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Contents Model DCA-36SPX Parts List NO. B2871300404 S/N 3798495~Diesel engine exhaust and some Proposition 65WARNINGDCA-36SPX- Operation and Parts Manual REV. #1 04/14/10 Table of Contents Ordering parts has never been easier Parts Ordering Procedures DCA-36SPX Specifications Dimensions DCA-36SPX Dimensions TOP, Side and FrontHazard Symbols DCA-36SPX Safety Message Alert SymbolsDCA-36SPX Safety Message Alert Symbols DCA-36SPX Rules for Safe Operation General SafetyInjury People Carbon monoxide gasDCA-36SPX Rules for Safe Operation Maintenance SafetyDCA-36SPX Rules for Safe Operation Battery SafetyDeath Guidelines section in this manual Towing and Transporting SafetyDCA-36SPX- Operation and Parts Manual REV. #1 04/14/10 Generator Decals DCA-36SPX Generator DecalsGenerator Decals Cont inued DCA-36SPX Generator DecalsTypical Generator Grounding Application DCA-36SPX InstallationIndoor Installation Outdoor InstallationWhen connecting the generator MountingEngine Operating Panel GeneratorGenerator Control Panel Output Terminal PanelItem no Description DCA-36SPX Major Components22 DCA-36SPX- Operation and Parts Manual REV. #1 04/14/10 DCA-36SPX Generator Control Panel DCA-36SPX Engine Operating Panel Auto On/Off Engine Controller Mpec DCA-36SPX Engine Operating PanelOutput Terminal Familiarization DCA-36SPX Output Terminal Panel Familiarization100VAC Gfci Receptacles DCA-36SPX Output Terminal Panel FamiliarizationOver Current Relay Connecting LoadsDCA-36SPX Load APPLICATION/MAXIMUM Amperage Single Phase LoadMotors and motor-driven Generator AmperageDCA-36SPX Gauge READING/TERMINAL Panel Connections Circuit Breakers DCA-36SPX SetupLubrication Oil Fuel CheckRefueling Refueling ProcedureAir Cleaner Fan Belt Tension Cleaning the RadiatorCoolant Antifreeze/Summer Coolant/Water Operation FreezingWeatherBattery Cable Installation BatteryWiring AlternatorDCA-36SPX Generator START-UP Procedure Manual Before StartingClose all engine enclosure doors Figure On position Figure VoltmeterPlace the Mpec Control Switch in the Auto position Starting Auto ModeDCA-36SPX Generator SHUT-DOWN Procedures Normal Shutdown ProcedureEmergency Shutdown Procedure DCA-36SPX Maintenance Air Removal Cleaning the Fuel StrainerCheck Oil Level Replacing Oil FilterTo ensure adequate starting Battery Charger JacketWater Heater Power ConnectionsTrailer Maintenance DCA-36SPX -TRAILER MaintenanceBrake Adjustment DCA-36SPX -TRAILER MaintenanceBrakes Check the wheel and drum for free rotationTires/Wheels/Lug Nuts TireWear/InflationSuspension Start all wheel lug nuts by hand Lug Nut Torque RequirementsDCA-36SPX -TRAILERWIRING Diagram Generator Wiring Diagram DCA-36SPX Generatorwiring DiagramDCA-36SPX Enginewiring Diagram Engine Troubleshooting DCA-36SPX -TROUBLESHOOTING EngineDCA-36SPX -TROUBLESHOOTING Engine Generator Troubleshooting DCA-36SPX -TROUBLESHOOTING GeneratorEngine Controller Troubleshooting Mpec DCA-36SPX -TROUBLESHOOTING Engine ControllerDCA-36SPX- Operation and Parts Manual REV. #1 04/14/10 QTY. Column DCA-36SPX Explanation of Code in Remarks ColumnPart number on this Suggested Spare Parts list DCA-36SPX Suggested Spare PartsDescription DCA-36SPX Generator Assy 8051070003 B21101007020012110035 0042510000DCA-36SPX- Engine Operating Panel Assy 0601831340 06022025450602120095 0602122093Control BOX ASSY. S/N 7800001~7800129 DCA-36SPX- Control BOX Assy0601870434 B22140012020601870490 0021004040DCA-36SPX- Engine and Radiator Assy 8941618410 M19232000548970497081 0605000048Engine & Radiator Assy 0199100215 0802081104M1317100004 0199100800DCA-36SPX- Outputterminal Assy 0840312904 B22317003030801830704 0039312000DCA-36SPX- Battery Assy B9310500004 0602220187M9103000304 0602220920DCA-36SPX- Muffler Assy 0016910025 B3923200044M1333002503 8943690210DCA-36SPX- Fueltank Assy 0605505070 M1363001602M1363200104 0805003414DCA-36SPX- Enclosure Assy M1413400004 M1413002902M1423001902 M1493106713DCA-36SPX- Enclosure ASSY. 34A 0042308000 001910805534B 0042408000 M1453003403DCA-36SPX- Rubber Seals Assy 0229200660 02289013500228900610 0228900970DCA-36SPX- Nameplate and Decals Assy B25100040 B2551000403M1550001304 M1500013082 DCA-36SPX- Operation and Parts Manual REV. #1 04/14/10 DCA-36SPX- Operation and Parts Manual REV. #1 04/14/10 HERE’S HOW to GET Help