Multiquip operation manual DCA-36SPX -TROUBLESHOOTING Generator, Generator Troubleshooting

Page 51

DCA-36SPX —TROUBLESHOOTING (GENERATOR)

Practically all breakdowns can be prevented by proper handling and maintenance inspections, but in the event of a breakdown, use Table 17 shown below for diagnosis of the generator. If the problem cannot be remedied, consult our company's business office or service plant.

TABLE 17. GENERATOR TROUBLESHOOTING

SYMPTOM

POSSIBLE PROBLEM

SOLUTION

 

 

 

No Voltage Output

AC Voltmeter defective?

Check output voltage using a voltmeter.

 

 

 

 

Is wiring connection loose?

Check wiring and repair.

 

 

 

 

Is AVR defective?

Replace if necessary.

 

 

 

 

Defective Rotating Rectifier?

Check and replace.

 

 

 

 

Defective Exciter Field?

Check for 17.3 ohms across J & K on CN1

 

 

 

Low Voltage Output

Is engine speed correct?

Turn engine throttle lever to "High".

 

 

 

 

Is wiring connections loose?

Check wiring and repair.

 

 

 

 

Defective AVR?

Replace if necessary.

 

 

 

High Voltage Output

Is wiring connections loose?

Check wiring and repair.

 

 

 

 

Defective AVR?

Replace if necessary.

 

 

 

Circuit Breaker Tripped

Short Circuit in load?

Check load and repair.

 

 

 

 

Over current?

Confirm load requirements and reduce.

 

 

 

 

Defective circuit breaker?

Check and replace.

 

 

 

 

Over current Relay actuated?

Confirm load requirement and replace.

 

 

 

DCA-36SPX— OPERATION AND PARTS MANUAL — REV. #1 (04/14/10) — PAGE 51

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Contents Model DCA-36SPX Parts List NO. B2871300404 S/N 3798495~Diesel engine exhaust and some Proposition 65WARNINGDCA-36SPX- Operation and Parts Manual REV. #1 04/14/10 Table of Contents Ordering parts has never been easier Parts Ordering ProceduresDCA-36SPX Specifications Dimensions DCA-36SPX Dimensions TOP, Side and FrontHazard Symbols DCA-36SPX Safety Message Alert SymbolsDCA-36SPX Safety Message Alert Symbols Carbon monoxide gas General SafetyDCA-36SPX Rules for Safe Operation Injury PeopleDCA-36SPX Rules for Safe Operation Maintenance SafetyDCA-36SPX Rules for Safe Operation Battery SafetyDeath Guidelines section in this manual Towing and Transporting SafetyDCA-36SPX- Operation and Parts Manual REV. #1 04/14/10 Generator Decals DCA-36SPX Generator DecalsGenerator Decals Cont inued DCA-36SPX Generator DecalsTypical Generator Grounding Application DCA-36SPX InstallationMounting Outdoor InstallationIndoor Installation When connecting the generatorOutput Terminal Panel GeneratorEngine Operating Panel Generator Control PanelItem no Description DCA-36SPX Major Components22 DCA-36SPX- Operation and Parts Manual REV. #1 04/14/10 DCA-36SPX Generator Control Panel DCA-36SPX Engine Operating Panel Auto On/Off Engine Controller Mpec DCA-36SPX Engine Operating PanelOutput Terminal Familiarization DCA-36SPX Output Terminal Panel Familiarization100VAC Gfci Receptacles DCA-36SPX Output Terminal Panel FamiliarizationOver Current Relay Connecting LoadsGenerator Amperage Single Phase LoadDCA-36SPX Load APPLICATION/MAXIMUM Amperage Motors and motor-drivenDCA-36SPX Gauge READING/TERMINAL Panel Connections Fuel Check DCA-36SPX SetupCircuit Breakers Lubrication OilRefueling Refueling ProcedureOperation FreezingWeather Cleaning the RadiatorAir Cleaner Fan Belt Tension Coolant Antifreeze/Summer Coolant/WaterAlternator BatteryBattery Cable Installation WiringDCA-36SPX Generator START-UP Procedure Manual Before StartingClose all engine enclosure doors Figure On position Figure VoltmeterPlace the Mpec Control Switch in the Auto position Starting Auto ModeDCA-36SPX Generator SHUT-DOWN Procedures Normal Shutdown ProcedureEmergency Shutdown Procedure DCA-36SPX Maintenance Replacing Oil Filter Cleaning the Fuel StrainerAir Removal Check Oil LevelTo ensure adequate starting Battery Charger JacketWater Heater Power ConnectionsTrailer Maintenance DCA-36SPX -TRAILER MaintenanceCheck the wheel and drum for free rotation DCA-36SPX -TRAILER MaintenanceBrake Adjustment BrakesTires/Wheels/Lug Nuts TireWear/InflationSuspension Start all wheel lug nuts by hand Lug Nut Torque RequirementsDCA-36SPX -TRAILERWIRING Diagram Generator Wiring Diagram DCA-36SPX Generatorwiring DiagramDCA-36SPX Enginewiring Diagram Engine Troubleshooting DCA-36SPX -TROUBLESHOOTING EngineDCA-36SPX -TROUBLESHOOTING Engine Generator Troubleshooting DCA-36SPX -TROUBLESHOOTING GeneratorEngine Controller Troubleshooting Mpec DCA-36SPX -TROUBLESHOOTING Engine ControllerDCA-36SPX- Operation and Parts Manual REV. #1 04/14/10 QTY. Column DCA-36SPX Explanation of Code in Remarks ColumnPart number on this Suggested Spare Parts list DCA-36SPX Suggested Spare PartsDescription DCA-36SPX Generator Assy 0042510000 B21101007028051070003 0012110035DCA-36SPX- Engine Operating Panel Assy 0602122093 06022025450601831340 0602120095Control BOX ASSY. S/N 7800001~7800129 DCA-36SPX- Control BOX Assy0021004040 B22140012020601870434 0601870490DCA-36SPX- Engine and Radiator Assy 0605000048 M19232000548941618410 8970497081Engine & Radiator Assy 0199100800 08020811040199100215 M1317100004DCA-36SPX- Outputterminal Assy 0039312000 B22317003030840312904 0801830704DCA-36SPX- Battery Assy 0602220920 0602220187B9310500004 M9103000304DCA-36SPX- Muffler Assy 8943690210 B39232000440016910025 M1333002503DCA-36SPX- Fueltank Assy 0805003414 M13630016020605505070 M1363200104DCA-36SPX- Enclosure Assy M1493106713 M1413002902M1413400004 M1423001902DCA-36SPX- Enclosure ASSY. M1453003403 001910805534A 0042308000 34B 0042408000DCA-36SPX- Rubber Seals Assy 0228900970 02289013500229200660 0228900610DCA-36SPX- Nameplate and Decals Assy M15000130 B2551000403B25100040 M155000130482 DCA-36SPX- Operation and Parts Manual REV. #1 04/14/10 DCA-36SPX- Operation and Parts Manual REV. #1 04/14/10 HERE’S HOW to GET Help