Multiquip operation manual DCA-36SPX Rules for Safe Operation, Maintenance Safety

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DCA-36SPX — RULES FOR SAFE OPERATION

ALWAYS be sure the operator is familiar with proper safety precautions and operation techniques before using generators.

NEVER leave the generator unattended, turn off engine when unattended.

Unauthorized equipment modifications will void all warranties. ALWAYS ensure generator is on level ground before use.

DO NOT place hands or fingers inside generators engine compartment when engine is running.

NEVER run engine without air cleaner. Severe engine damage may occur.

NEVER change or adjust the engine speed which has been set at the factory prior to shipping.

Maintenance Safety

NEVER lubricate components or attempt service on a running machine.

HighTemperatures – Always stop engine and allow the engine to cool before adding fuel, oil or performing service and maintenance functions. Contact with hot! components can cause serious burns.

Keep the machinery in proper running condition.

Fix damage to the machine immediately and replace any broken parts immediately.

ALWAYS replace any worn or damaged warning decals.

ALWAYS store equipment properly when it is not being used. Equipment should be stored in a clean, dry location out of the reach of children and un-authorized personnel.

Power Cord Safety

NEVER let power cables or cords lay in water.

NEVER stand in water while AC power from the generators is being transfer to a load.

NEVER use a defective or frayed power cable. Check the cable for cuts in the insulation.

NEVER use a extension cord that is frayed or damaged where the insulation has been cut.

ALWAYS make certain that proper power or extension cord has been selected for the job See Table 4.

Grounding Safety

ALWAYS make sure that electrical circuits are properly grounded per the National Electrical Code (NEC) and local codes before operating generator. Severe injury or death! by electrocution can result from operating an ungrounded generator.

ALWAYS make sure the generators are properly grounded to a suitable earth ground (GROUND ROD). See installation in this manual.

NEVER use gas piping as an electrical ground.

The electrical voltage required to operate the generator can cause severe injury or even death through physical contact with live circuits. Turn all circuit breakers OFF before performing maintenance on the generator.

Dispose of hazardous waste properly. Examples of potentially hazardous waste are used motor oil, fuel and fuel filters.

DO NOT use food or plastic containers to dispose of hazardous waste.

DO NOT pour waste, oil or fuel directly onto the ground, down a drain or into any water source.

ALWAYS allow the machine a proper amount of time to cool before servicing.

ALWAYS service air cleaner frequently to prevent engine malfunction.

ALWAYS disconnect the NEGATIVE battery terminal before performing service on the generator.

Follow all battery safety guidelines listed in this manual when handleing or servicing the generator.

DCA-36SPX— OPERATION AND PARTS MANUAL — REV. #1 (04/14/10) — PAGE 11

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Contents Model DCA-36SPX Parts List NO. B2871300404 S/N 3798495~Diesel engine exhaust and some Proposition 65WARNINGDCA-36SPX- Operation and Parts Manual REV. #1 04/14/10 Table of Contents Ordering parts has never been easier Parts Ordering ProceduresDCA-36SPX Specifications Dimensions DCA-36SPX Dimensions TOP, Side and FrontHazard Symbols DCA-36SPX Safety Message Alert SymbolsDCA-36SPX Safety Message Alert Symbols Carbon monoxide gas General SafetyDCA-36SPX Rules for Safe Operation Injury PeopleDCA-36SPX Rules for Safe Operation Maintenance SafetyDCA-36SPX Rules for Safe Operation Battery SafetyDeath Guidelines section in this manual Towing and Transporting SafetyDCA-36SPX- Operation and Parts Manual REV. #1 04/14/10 Generator Decals DCA-36SPX Generator DecalsGenerator Decals Cont inued DCA-36SPX Generator DecalsTypical Generator Grounding Application DCA-36SPX InstallationMounting Outdoor InstallationIndoor Installation When connecting the generatorOutput Terminal Panel GeneratorEngine Operating Panel Generator Control PanelItem no Description DCA-36SPX Major Components22 DCA-36SPX- Operation and Parts Manual REV. #1 04/14/10 DCA-36SPX Generator Control Panel DCA-36SPX Engine Operating Panel Auto On/Off Engine Controller Mpec DCA-36SPX Engine Operating PanelOutput Terminal Familiarization DCA-36SPX Output Terminal Panel Familiarization100VAC Gfci Receptacles DCA-36SPX Output Terminal Panel FamiliarizationOver Current Relay Connecting LoadsGenerator Amperage Single Phase LoadDCA-36SPX Load APPLICATION/MAXIMUM Amperage Motors and motor-drivenDCA-36SPX Gauge READING/TERMINAL Panel Connections Fuel Check DCA-36SPX SetupCircuit Breakers Lubrication OilRefueling Refueling ProcedureOperation FreezingWeather Cleaning the RadiatorAir Cleaner Fan Belt Tension Coolant Antifreeze/Summer Coolant/WaterAlternator BatteryBattery Cable Installation WiringClose all engine enclosure doors Figure DCA-36SPX Generator START-UP Procedure ManualBefore Starting On position Figure VoltmeterPlace the Mpec Control Switch in the Auto position Starting Auto ModeEmergency Shutdown Procedure DCA-36SPX Generator SHUT-DOWN ProceduresNormal Shutdown Procedure DCA-36SPX Maintenance Replacing Oil Filter Cleaning the Fuel StrainerAir Removal Check Oil LevelTo ensure adequate starting Battery Charger JacketWater Heater Power ConnectionsTrailer Maintenance DCA-36SPX -TRAILER MaintenanceCheck the wheel and drum for free rotation DCA-36SPX -TRAILER MaintenanceBrake Adjustment BrakesSuspension Tires/Wheels/Lug NutsTireWear/Inflation Start all wheel lug nuts by hand Lug Nut Torque RequirementsDCA-36SPX -TRAILERWIRING Diagram Generator Wiring Diagram DCA-36SPX Generatorwiring DiagramDCA-36SPX Enginewiring Diagram Engine Troubleshooting DCA-36SPX -TROUBLESHOOTING EngineDCA-36SPX -TROUBLESHOOTING Engine Generator Troubleshooting DCA-36SPX -TROUBLESHOOTING GeneratorEngine Controller Troubleshooting Mpec DCA-36SPX -TROUBLESHOOTING Engine ControllerDCA-36SPX- Operation and Parts Manual REV. #1 04/14/10 QTY. Column DCA-36SPX Explanation of Code in Remarks ColumnDescription Part number on this Suggested Spare Parts listDCA-36SPX Suggested Spare Parts DCA-36SPX Generator Assy 0042510000 B21101007028051070003 0012110035DCA-36SPX- Engine Operating Panel Assy 0602122093 06022025450601831340 0602120095Control BOX ASSY. S/N 7800001~7800129 DCA-36SPX- Control BOX Assy0021004040 B22140012020601870434 0601870490DCA-36SPX- Engine and Radiator Assy 0605000048 M19232000548941618410 8970497081Engine & Radiator Assy 0199100800 08020811040199100215 M1317100004DCA-36SPX- Outputterminal Assy 0039312000 B22317003030840312904 0801830704DCA-36SPX- Battery Assy 0602220920 0602220187B9310500004 M9103000304DCA-36SPX- Muffler Assy 8943690210 B39232000440016910025 M1333002503DCA-36SPX- Fueltank Assy 0805003414 M13630016020605505070 M1363200104DCA-36SPX- Enclosure Assy M1493106713 M1413002902M1413400004 M1423001902DCA-36SPX- Enclosure ASSY. M1453003403 001910805534A 0042308000 34B 0042408000DCA-36SPX- Rubber Seals Assy 0228900970 02289013500229200660 0228900610DCA-36SPX- Nameplate and Decals Assy M15000130 B2551000403B25100040 M155000130482 DCA-36SPX- Operation and Parts Manual REV. #1 04/14/10 DCA-36SPX- Operation and Parts Manual REV. #1 04/14/10 HERE’S HOW to GET Help