Multiquip operation manual DCA-36SPX Setup, Circuit Breakers, Lubrication Oil, Fuel Check

Page 31

Circuit Breakers

To protect the generator from an overload, a 3-pole, 90 amp, main circuit breaker is provided to protect the U,O, and V OutputTerminals from overload. In addition two single-pole, 20 amp GFCI circuit breakers are provided to protect the GFCI receptacles from overload. Two 50 amp load circuit breakers have also been provided to protect the auxiliary receptacles from overload. Make sure to switch ALL circuit breakers to the OFF position prior to starting the engine.

Lubrication Oil

Fill the engine crankcase with lubricating oil through the filler hole, but DO NOT overfill. Make sure the generator is level. and verify that the oil level is maintained between the two notches (Figure 20) on the dipstick. See Table 8 for proper selection of engine oil.

DCA-36SPX — SETUP

Fuel Check

DANGER - EXPLOSION/FIRE HAZARDS

Fuel spillage on a hot engine can cause a fire or explosion. If fuel spillage occurs, wipe up the spilled fuel completely to prevent fire hazards. NEVER smoke around or near the generator.

Refilling the Fuel System

CAUTION - REFUELINGTHE GENERATOR

ONLY properly trained personel who have read and understand this section should refill the fuel tank system.

Figure 20. Engine Oil Dipstick

When checking the engine oil, be sure to check if the oil is clean. If the oil is not clean, drain the oil by removing the oil drain plug, and refill with the specified amount of oil as outlined in the Isuzu Engine Owner's Manual. Oil should be warm before draining.

Other types of motor oils may be substituted if they meet the following requirements:

API Service Classification CC/SC

API Service Classification CC/SD

API Service Classification CC/SE

API Service Classification CC/SF

Table 8. Recommended Motor Oil

F

C

OIL: SAE

 

12250

10440

8630

6820

5010

320 -14 -10 -4 -20 -22 -30 -40 -40

10W40

30

 

ARCTICOIL

5W30

10W/40

15W30

10W30

10W

20W40

This generator has an internal fuel tank located inside the trailer frame and may also be equipped with an optional environmental fuel tank (Figure 21). ALWAYS fill the fuel tanks with clean fresh #2 diesel fuel. DO NOT fill the fuel tanks beyond their capacities.

Pay attention to the fuel tank capacity when replenishing fuel.The fuel tank cap must be closed tightly after filling. Handle fuel in a safety container. If the container does not have a spout, use a funnel. Wipe up any spilled fuel immediately.

36

ENVIRONMENTAL

FUEL TANK

(OPTION)

Figure 21. Internal Fuel Tank System

DCA-36SPX— OPERATION AND PARTS MANUAL — REV. #1 (04/14/10) — PAGE 31

Image 31
Contents Model DCA-36SPX Parts List NO. B2871300404 S/N 3798495~Diesel engine exhaust and some Proposition 65WARNINGDCA-36SPX- Operation and Parts Manual REV. #1 04/14/10 Table of Contents Ordering parts has never been easier Parts Ordering ProceduresDCA-36SPX Specifications Dimensions DCA-36SPX Dimensions TOP, Side and FrontHazard Symbols DCA-36SPX Safety Message Alert SymbolsDCA-36SPX Safety Message Alert Symbols Carbon monoxide gas General SafetyDCA-36SPX Rules for Safe Operation Injury PeopleDCA-36SPX Rules for Safe Operation Maintenance SafetyDCA-36SPX Rules for Safe Operation Battery SafetyDeath Guidelines section in this manual Towing and Transporting SafetyDCA-36SPX- Operation and Parts Manual REV. #1 04/14/10 Generator Decals DCA-36SPX Generator DecalsGenerator Decals Cont inued DCA-36SPX Generator DecalsTypical Generator Grounding Application DCA-36SPX InstallationMounting Outdoor InstallationIndoor Installation When connecting the generatorOutput Terminal Panel GeneratorEngine Operating Panel Generator Control PanelItem no Description DCA-36SPX Major Components22 DCA-36SPX- Operation and Parts Manual REV. #1 04/14/10 DCA-36SPX Generator Control Panel DCA-36SPX Engine Operating Panel Auto On/Off Engine Controller Mpec DCA-36SPX Engine Operating PanelOutput Terminal Familiarization DCA-36SPX Output Terminal Panel Familiarization100VAC Gfci Receptacles DCA-36SPX Output Terminal Panel FamiliarizationOver Current Relay Connecting LoadsGenerator Amperage Single Phase LoadDCA-36SPX Load APPLICATION/MAXIMUM Amperage Motors and motor-drivenDCA-36SPX Gauge READING/TERMINAL Panel Connections Fuel Check DCA-36SPX SetupCircuit Breakers Lubrication OilRefueling Refueling ProcedureOperation FreezingWeather Cleaning the RadiatorAir Cleaner Fan Belt Tension Coolant Antifreeze/Summer Coolant/WaterAlternator BatteryBattery Cable Installation WiringBefore Starting DCA-36SPX Generator START-UP Procedure ManualClose all engine enclosure doors Figure On position Figure VoltmeterPlace the Mpec Control Switch in the Auto position Starting Auto ModeNormal Shutdown Procedure DCA-36SPX Generator SHUT-DOWN ProceduresEmergency Shutdown Procedure DCA-36SPX Maintenance Replacing Oil Filter Cleaning the Fuel StrainerAir Removal Check Oil LevelTo ensure adequate starting Battery Charger JacketWater Heater Power ConnectionsTrailer Maintenance DCA-36SPX -TRAILER MaintenanceCheck the wheel and drum for free rotation DCA-36SPX -TRAILER MaintenanceBrake Adjustment BrakesTireWear/Inflation Tires/Wheels/Lug NutsSuspension Start all wheel lug nuts by hand Lug Nut Torque RequirementsDCA-36SPX -TRAILERWIRING Diagram Generator Wiring Diagram DCA-36SPX Generatorwiring DiagramDCA-36SPX Enginewiring Diagram Engine Troubleshooting DCA-36SPX -TROUBLESHOOTING EngineDCA-36SPX -TROUBLESHOOTING Engine Generator Troubleshooting DCA-36SPX -TROUBLESHOOTING GeneratorEngine Controller Troubleshooting Mpec DCA-36SPX -TROUBLESHOOTING Engine ControllerDCA-36SPX- Operation and Parts Manual REV. #1 04/14/10 QTY. Column DCA-36SPX Explanation of Code in Remarks ColumnDCA-36SPX Suggested Spare Parts Part number on this Suggested Spare Parts listDescription DCA-36SPX Generator Assy 0042510000 B21101007028051070003 0012110035DCA-36SPX- Engine Operating Panel Assy 0602122093 06022025450601831340 0602120095Control BOX ASSY. S/N 7800001~7800129 DCA-36SPX- Control BOX Assy0021004040 B22140012020601870434 0601870490DCA-36SPX- Engine and Radiator Assy 0605000048 M19232000548941618410 8970497081Engine & Radiator Assy 0199100800 08020811040199100215 M1317100004DCA-36SPX- Outputterminal Assy 0039312000 B22317003030840312904 0801830704DCA-36SPX- Battery Assy 0602220920 0602220187B9310500004 M9103000304DCA-36SPX- Muffler Assy 8943690210 B39232000440016910025 M1333002503DCA-36SPX- Fueltank Assy 0805003414 M13630016020605505070 M1363200104DCA-36SPX- Enclosure Assy M1493106713 M1413002902M1413400004 M1423001902DCA-36SPX- Enclosure ASSY. M1453003403 001910805534A 0042308000 34B 0042408000DCA-36SPX- Rubber Seals Assy 0228900970 02289013500229200660 0228900610DCA-36SPX- Nameplate and Decals Assy M15000130 B2551000403B25100040 M155000130482 DCA-36SPX- Operation and Parts Manual REV. #1 04/14/10 DCA-36SPX- Operation and Parts Manual REV. #1 04/14/10 HERE’S HOW to GET Help