Multiquip DCA-36SPX Engine Operating Panel, Generator Control Panel, Output Terminal Panel

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DCA-36SPX — GENERAL INFORMATION

DCA-36SPXWhisperwatt™ Series Familiarization

Generator

The MQ Power Model DCA-36SPX is a 36 kW generator (Figure 5) that is designed as a high quality portable (requires a trailer for transport) power source for telecom sites, lighting facilities, power tools, submersible pumps and other industrial and construction machinery.

Engine Operating Panel

The “Engine Operating Panel” is provided with the following:

Tachometer

Water Temperature Gauge

Oil Pressure Gauge

Charging Ammeter Gauge

Fuel Level Gauge

Panel Light/Panel Light Switch

Auto ON/OFF Engine Controller (MPEC)

Pre-Heat Lamp

Pre-Heat Button

Generator Control Panel

The “Generator Control Panel” is provided with the following:

Frequency Meter (Hz)

AC Ammeter (Amps)

AC Voltmeter (Volts)

Ammeter Change-Over Switch

Voltage Regulator

3-Pole, 150 amp Main Circuit Breaker

“Control Box” (located behind the Gen. Control Panel)

Automatic Voltage Regulator

Current Transformer

Over-Current Relay

Voltage Rectifer

Starter Relay

Engine Controller (Computer Controlled)

Voltage Selector Switch

Output Terminal Panel

The “Output Terminal Panel” is provided with the following:

Three 120/240V output receptacles (CS-6369), 50A

Three auxilliary circuit breakers, (for CS-6369), 50A

Two 120V output receptacles (GFCI), 20A

Two GFCI circuit breakers, 20A

Four output terminal lugs (1Ø power)

Battery Charger (Optional)

Water Heater (Optional)

Open Delta Excitation System

The DCA-36SPX generator is equipped with the state of the art "Open-Delta" excitation system. The open delta system consist of an electrically independent winding wound among stationary windings of the AC output section.

There are four connections of the open delta A, B, C and D. During steady state loads, the power from the voltage regulator is supplied from the parallel connections of A to B, A to D, and C to D. These three phases of the voltage input to the voltage regulator are then rectified and are the excitation current for the exciter section.

When a heavy load, such as a motor starting or a short circuit occurs, the automatic voltage regulator (AVR) switches the configuration of the open delta to the series connection of B to C.This has the effect of adding the voltages of each phase to provide higher excitation to the exciter section and thus better voltage response during the application of heavy loads.

The connections of the AVR to the AC output windings are for sensing only. No power is required from these windings.

The open-delta design provides virtually unlimited excitation current, offering maximum motor starting capabilities. The excitation does not have a "fixed ceiling" and responds according the demands of the required load.

Engine

The DCA-36SPXis powered by a 4 cylinder, water cooled, direct injection, Isuzu Model BB-4JG1T diesel engine.This engine is designed to meet every performance requirement for the generator.Reference Table 1 for engine specifications.

In keeping with MQ Power's policy of constantly improving its products, the specifications quoted herein are subject to change without prior notice.

Electric Governor System

The electric governor system controls the RPMs of the en- gine. When the engine demand increases or decreases, the governor system regulates the frequency variation to ±.25%.

Extension Cables

When electric power is to be provided to various tools or loads at some distance from the generator, extension cords are normally used. Cables should be sized to allow for distance in length and amperage so that the voltage drop between the generator and point of use (load) is held to a minimum. Use the cable selection chart (Table 6) as a guide for selecting proper extension cable size.

PAGE 20 — DCA-36SPX— OPERATION AND PARTS MANUAL — REV. #1 (04/14/10)

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Contents Parts List NO. B2871300404 S/N 3798495~ Model DCA-36SPXProposition 65WARNING Diesel engine exhaust and someDCA-36SPX- Operation and Parts Manual REV. #1 04/14/10 Table of Contents Parts Ordering Procedures Ordering parts has never been easierDCA-36SPX Specifications DCA-36SPX Dimensions TOP, Side and Front DimensionsDCA-36SPX Safety Message Alert Symbols Hazard SymbolsDCA-36SPX Safety Message Alert Symbols General Safety DCA-36SPX Rules for Safe OperationInjury People Carbon monoxide gasMaintenance Safety DCA-36SPX Rules for Safe OperationBattery Safety DCA-36SPX Rules for Safe OperationDeath Towing and Transporting Safety Guidelines section in this manualDCA-36SPX- Operation and Parts Manual REV. #1 04/14/10 DCA-36SPX Generator Decals Generator Decals DCA-36SPX Generator Decals Generator Decals Cont inuedDCA-36SPX Installation Typical Generator Grounding ApplicationOutdoor Installation Indoor InstallationWhen connecting the generator MountingGenerator Engine Operating PanelGenerator Control Panel Output Terminal PanelDCA-36SPX Major Components Item no Description22 DCA-36SPX- Operation and Parts Manual REV. #1 04/14/10 DCA-36SPX Generator Control Panel DCA-36SPX Engine Operating Panel DCA-36SPX Engine Operating Panel Auto On/Off Engine Controller MpecDCA-36SPX Output Terminal Panel Familiarization Output Terminal FamiliarizationDCA-36SPX Output Terminal Panel Familiarization 100VAC Gfci ReceptaclesConnecting Loads Over Current RelaySingle Phase Load DCA-36SPX Load APPLICATION/MAXIMUM AmperageMotors and motor-driven Generator AmperageDCA-36SPX Gauge READING/TERMINAL Panel Connections DCA-36SPX Setup Circuit BreakersLubrication Oil Fuel CheckRefueling Procedure RefuelingCleaning the Radiator Air Cleaner Fan Belt TensionCoolant Antifreeze/Summer Coolant/Water Operation FreezingWeatherBattery Battery Cable InstallationWiring AlternatorClose all engine enclosure doors Figure DCA-36SPX Generator START-UP Procedure ManualBefore Starting Voltmeter On position FigureStarting Auto Mode Place the Mpec Control Switch in the Auto positionEmergency Shutdown Procedure DCA-36SPX Generator SHUT-DOWN ProceduresNormal Shutdown Procedure DCA-36SPX Maintenance Cleaning the Fuel Strainer Air RemovalCheck Oil Level Replacing Oil FilterBattery Charger JacketWater Heater Power Connections To ensure adequate startingDCA-36SPX -TRAILER Maintenance Trailer MaintenanceDCA-36SPX -TRAILER Maintenance Brake AdjustmentBrakes Check the wheel and drum for free rotationSuspension Tires/Wheels/Lug NutsTireWear/Inflation Lug Nut Torque Requirements Start all wheel lug nuts by handDCA-36SPX -TRAILERWIRING Diagram DCA-36SPX Generatorwiring Diagram Generator Wiring DiagramDCA-36SPX Enginewiring Diagram DCA-36SPX -TROUBLESHOOTING Engine Engine TroubleshootingDCA-36SPX -TROUBLESHOOTING Engine DCA-36SPX -TROUBLESHOOTING Generator Generator TroubleshootingDCA-36SPX -TROUBLESHOOTING Engine Controller Engine Controller Troubleshooting MpecDCA-36SPX- Operation and Parts Manual REV. #1 04/14/10 DCA-36SPX Explanation of Code in Remarks Column QTY. ColumnDescription Part number on this Suggested Spare Parts listDCA-36SPX Suggested Spare Parts DCA-36SPX Generator Assy B2110100702 80510700030012110035 0042510000DCA-36SPX- Engine Operating Panel Assy 0602202545 06018313400602120095 0602122093DCA-36SPX- Control BOX Assy Control BOX ASSY. S/N 7800001~7800129B2214001202 06018704340601870490 0021004040DCA-36SPX- Engine and Radiator Assy M1923200054 89416184108970497081 0605000048Engine & Radiator Assy 0802081104 0199100215M1317100004 0199100800DCA-36SPX- Outputterminal Assy B2231700303 08403129040801830704 0039312000DCA-36SPX- Battery Assy 0602220187 B9310500004M9103000304 0602220920DCA-36SPX- Muffler Assy B3923200044 0016910025M1333002503 8943690210DCA-36SPX- Fueltank Assy M1363001602 0605505070M1363200104 0805003414DCA-36SPX- Enclosure Assy M1413002902 M1413400004M1423001902 M1493106713DCA-36SPX- Enclosure ASSY. 0019108055 34A 004230800034B 0042408000 M1453003403DCA-36SPX- Rubber Seals Assy 0228901350 02292006600228900610 0228900970DCA-36SPX- Nameplate and Decals Assy B2551000403 B25100040M1550001304 M1500013082 DCA-36SPX- Operation and Parts Manual REV. #1 04/14/10 DCA-36SPX- Operation and Parts Manual REV. #1 04/14/10 HERE’S HOW to GET Help