Multiquip DCA-36SPX operation manual Battery Cable Installation, Alternator, Wiring

Page 34

Battery

This unit is of negative ground DO NOT connect in reverse. Always maintain battery fluid level between the specified marks. Battery life will be shortened, if the fluid level are not properly maintained. Add only distilled water when replenishment is necessary.

DO NOT over fill. Check to see whether the battery cables are loose. Poor contact may result in poor starting or malfunctions. Always keep the terminals firmly tightened. Coating the terminals with an approved battery terminal treatment compound. Replace battery with only recommended type battery. The battery type used in this generator is BCI Group 27.

The battery is sufficiently charged if the specific gravity of the battery fluid is 1.28 (at 68° F). If the specific gravity should fall to 1.245 or lower, it indicates that the battery is dead and needs to be recharged or replaced.

Before charging the battery with an external electric source, be sure to disconnect the battery cables.

Battery Cable Installation

ALWAYS be sure the battery cables (Figure 27) are properly connected to the battery terminals as shown below.The Red Cable is connected to the positive terminal of the battery, and the Black Cable is connected to the negative terminal of the battery.

CAUTION - BATTERY SERVICING SAFETY

ALWAYS disconnect the negative terminal FIRST and reconnect negative terminal LAST.

Figure 27. Battery Connections

DCA-36SPX — SETUP

When connecting battery do the following:

1.NEVER connect the battery cables to the battery terminals when the MPEC Control Switch is in either the MANUAL position.ALWAYS make sure that the MPEC Control Switch is in the OFF/RESET position when connecting the battery.

2.Place a small amount of battery terminal treatment compound around both battery terminals.This will ensure a good connection and will help prevent corrosion around the battery terminals.

If the battery cable is connected

NOTE incorrectly, electrical damage to the generator will occur. Pay close attention to the polarity of the battery when connecting the battery.

CAUTION - BATTERY SERVICING SAFETY

Inadequate battery connections may cause poor starting of the generator, and create other malfunctions.

Alternator

The polarity of the alternator is negative grounding type. When an inverted circuit connection takes place, the circuit will be in short circuit instantaneously resulting the alternator failure.

DO NOT put water directly on the alternator. Entry of water into the alternator can cause corrision and damage the alternator.

Wiring

Inspect the entire generator for bad or worn electrical wiring or connections. If any wiring or connections are exposed (insulation missing) replace wiring immediately.

Piping and Hose Connection

Inspect all piping, oil hose, and fuel hose connections for wear and tightness.Tighten all hose clamps and check hoses for leaks.

If any hose (fuel or oil) lines are defective replace them immediately.

PAGE 34 — DCA-36SPX— OPERATION AND PARTS MANUAL — REV. #1 (04/14/10)

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Contents Parts List NO. B2871300404 S/N 3798495~ Model DCA-36SPXProposition 65WARNING Diesel engine exhaust and someDCA-36SPX- Operation and Parts Manual REV. #1 04/14/10 Table of Contents Parts Ordering Procedures Ordering parts has never been easierDCA-36SPX Specifications DCA-36SPX Dimensions TOP, Side and Front DimensionsDCA-36SPX Safety Message Alert Symbols Hazard SymbolsDCA-36SPX Safety Message Alert Symbols Injury People General SafetyDCA-36SPX Rules for Safe Operation Carbon monoxide gasMaintenance Safety DCA-36SPX Rules for Safe OperationBattery Safety DCA-36SPX Rules for Safe OperationDeath Towing and Transporting Safety Guidelines section in this manualDCA-36SPX- Operation and Parts Manual REV. #1 04/14/10 DCA-36SPX Generator Decals Generator DecalsDCA-36SPX Generator Decals Generator Decals Cont inuedDCA-36SPX Installation Typical Generator Grounding ApplicationWhen connecting the generator Outdoor InstallationIndoor Installation MountingGenerator Control Panel GeneratorEngine Operating Panel Output Terminal PanelDCA-36SPX Major Components Item no Description22 DCA-36SPX- Operation and Parts Manual REV. #1 04/14/10 DCA-36SPX Generator Control Panel DCA-36SPX Engine Operating Panel DCA-36SPX Engine Operating Panel Auto On/Off Engine Controller MpecDCA-36SPX Output Terminal Panel Familiarization Output Terminal FamiliarizationDCA-36SPX Output Terminal Panel Familiarization 100VAC Gfci ReceptaclesConnecting Loads Over Current RelayMotors and motor-driven Single Phase LoadDCA-36SPX Load APPLICATION/MAXIMUM Amperage Generator AmperageDCA-36SPX Gauge READING/TERMINAL Panel Connections Lubrication Oil DCA-36SPX SetupCircuit Breakers Fuel CheckRefueling Procedure RefuelingCoolant Antifreeze/Summer Coolant/Water Cleaning the RadiatorAir Cleaner Fan Belt Tension Operation FreezingWeatherWiring BatteryBattery Cable Installation AlternatorBefore Starting DCA-36SPX Generator START-UP Procedure ManualClose all engine enclosure doors Figure Voltmeter On position FigureStarting Auto Mode Place the Mpec Control Switch in the Auto positionNormal Shutdown Procedure DCA-36SPX Generator SHUT-DOWN ProceduresEmergency Shutdown Procedure DCA-36SPX Maintenance Check Oil Level Cleaning the Fuel StrainerAir Removal Replacing Oil FilterBattery Charger JacketWater Heater Power Connections To ensure adequate startingDCA-36SPX -TRAILER Maintenance Trailer MaintenanceBrakes DCA-36SPX -TRAILER MaintenanceBrake Adjustment Check the wheel and drum for free rotationTireWear/Inflation Tires/Wheels/Lug NutsSuspension Lug Nut Torque Requirements Start all wheel lug nuts by handDCA-36SPX -TRAILERWIRING Diagram DCA-36SPX Generatorwiring Diagram Generator Wiring DiagramDCA-36SPX Enginewiring Diagram DCA-36SPX -TROUBLESHOOTING Engine Engine TroubleshootingDCA-36SPX -TROUBLESHOOTING Engine DCA-36SPX -TROUBLESHOOTING Generator Generator TroubleshootingDCA-36SPX -TROUBLESHOOTING Engine Controller Engine Controller Troubleshooting MpecDCA-36SPX- Operation and Parts Manual REV. #1 04/14/10 DCA-36SPX Explanation of Code in Remarks Column QTY. ColumnDCA-36SPX Suggested Spare Parts Part number on this Suggested Spare Parts listDescription DCA-36SPX Generator Assy 0012110035 B21101007028051070003 0042510000DCA-36SPX- Engine Operating Panel Assy 0602120095 06022025450601831340 0602122093DCA-36SPX- Control BOX Assy Control BOX ASSY. S/N 7800001~78001290601870490 B22140012020601870434 0021004040DCA-36SPX- Engine and Radiator Assy 8970497081 M19232000548941618410 0605000048Engine & Radiator Assy M1317100004 08020811040199100215 0199100800DCA-36SPX- Outputterminal Assy 0801830704 B22317003030840312904 0039312000DCA-36SPX- Battery Assy M9103000304 0602220187B9310500004 0602220920DCA-36SPX- Muffler Assy M1333002503 B39232000440016910025 8943690210DCA-36SPX- Fueltank Assy M1363200104 M13630016020605505070 0805003414DCA-36SPX- Enclosure Assy M1423001902 M1413002902M1413400004 M1493106713DCA-36SPX- Enclosure ASSY. 34B 0042408000 001910805534A 0042308000 M1453003403DCA-36SPX- Rubber Seals Assy 0228900610 02289013500229200660 0228900970DCA-36SPX- Nameplate and Decals Assy M1550001304 B2551000403B25100040 M1500013082 DCA-36SPX- Operation and Parts Manual REV. #1 04/14/10 DCA-36SPX- Operation and Parts Manual REV. #1 04/14/10 HERE’S HOW to GET Help