Great Dane GBKW2561S, GBKH2761S Cleaning Engine Air Intake Screen and Fan, Adjusting Carburetor

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SERVICE ENGINE

Cleaning Engine Air Intake Screen and Fan

CAUTION: Avoid injury! Compressed air can cause debris to fly a long distance.•

•Clear work area of bystanders.

•Wear eye protection when using compressed air for cleaning purposes.

•Reduce compressed air pressure to 210 kPa (30 psi).

IMPORTANT: Avoid damage! An obstructed air intake screen can cause engine damage due to overheating. Keep air intake screen and other external surfaces of the engine, including cooling fins, clean at all times to allow adequate air intake.

Keep air intake screens and engine cooling fins clear of debris to ensure proper cooling. See the engine manufacturer’s owner’s manual provided with your machine for the complete procedure.

Checking and Cleaning Air Filter Elements

CAUTION: Avoid injury! Touching hot surfaces can burn skin. The engine, components, and fluids will be hot if the engine has been running. Allow the engine to cool before servicing or working near the engine and components.

IMPORTANT: Avoid damage! Dirt and debris can enter the engine through a damaged filter element:

Do not wash paper element.

Do not attempt to clean paper element by tapping against another object.

Do not use pressurized air to clean element.

Replace element only if it is very dirty, damaged or the seal is cracked.

NOTE: It may be necessary to check the air filter more frequently if operating machine in dusty conditions.

Check and clean air filter elements at the intervals recommended in the Service Intervals section. See the engine manufacturer’s owner’s manual provided with your machine for the complete procedure.

Cleaning Engine Oil Cooler - Kohler Engines

Keep engine oil cooler fins clear of debris to ensure proper cooling. See the engine manufacturer’s owner’s manual provided with your machine for the complete procedure.

Checking Spark Plug

CAUTION: Avoid injury! Touching hot surfaces can burn skin. The engine, components, and fluids will be hot if the engine has been running. Allow the engine to cool before servicing or working near the engine and components.

IMPORTANT: Avoid damage! Do not clean spark plugs with abrasives.

Check spark plugs at the intervals recommended in the Service Intervals section. See the engine manufacturer’s owner’s manual provided with

your machine for the complete procedure.

Adjusting Carburetor

NOTE: Carburetor is calibrated by the engine manufacturer and is not adjustable.

If engine is operated at altitudes above 1829 m (6,000 ft), some carburetors may require a special high altitude main jet. See your authorized dealer.

If engine is hard to start or runs rough, check the TROUBLESHOOTING section of this manual.

Possible engine surging will occur at high throttle with transmission in “N” neutral and mower engagement lever disengaged. This is a normal condition due to the emission control system.

After performing the checks in the troubleshooting section and your engine is still not performing correctly, contact your authorized dealer.

Replacing Fuel Filter

CAUTION: Avoid injury! Fuel vapors are explosive and flammable:•Do not smoke while handling fuel.

•Keep fuel away from flames or sparks.

•Shut off engine before servicing.

•Cool engine before servicing.

•Work in a well-ventilated area.

•Clean up spilled fuel immediately.

1.Park machine safely. (See Parking Safely in the SAFETY section.)

2.Allow engine to cool.

3.Place a drain pan under hoses to catch any fuel that may be left in hoses.

Picture Note: Kawasaki engine shown.

4.Locate fuel hose (A) coming from fuel tank, disconnect it from the inlet side of fuel filter (B) and drain gasoline into a properly marked container.

5.Remove fuel filter from fuel hose (C) going to engine. Discard filter.

IMPORTANT: Avoid damage! When installing a new fuel filter, the filter arrow must be pointing in the direction of fuel flow. Make sure clamps are installed properly.

6.Connect a new fuel filter to hoses. Make sure fuel filter is installed with arrow pointing in direction of fuel flow.

Service Engine - 25

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Contents OPERATOR’S Manual Page Introduction IntroductionProduct Identification Safety Labels Safety LabelsUnderstanding The Machine Safety Labels Safety Labels Avoid Crushing Safety SafetyUsing a Spark Arrestor Checking Mowing Area Parking SafelyRotating Blades are Dangerous Use Seat Belt Properly Keep Rops Installed ProperlyProtect Children Avoid TippingDriving Safely on Public Roads Maintenance and StorageKeep Riders Off Avoid High Pressure FluidsTire Safety Prevent FiresHandling Fuel Safely Handling Waste Product and Chemicals Daily Operating ChecklistOperating OperatingRaising and Lowering Operator Seat Operator Station ControlsMiscellaneous Controls Mounting and Dismounting Machine SafelyAdjusting Seat Using Seat BeltRaising and Lowering Rops Adjusting Mower Deck Anti-Scalp Wheels Adjusting Mower Deck Cutting HeightTesting Neutral Start Switch Testing Safety SystemsTesting PTO Switch Testing Park Brake SwitchProcedure Testing Seat SwitchTesting the Park Brake Using the Park BrakeUsing the Hourmeter Using the Key SwitchUsing the PTO Using the Throttle LeverDisengage Choke Using the ChokeUsing the Motion Control Levers Engage ChokeGentle Right Turn ForwardReverse Gentle Left TurnStarting the Engine Sharp Left TurnSharp Right Turn Mowing Tips Engaging MowerStopping the Engine Transporting MachineService Intervals Service IntervalsSpray Lubricant Service LubricationService Lubrication GreaseAvoid Fumes Service EngineService Engine Engine Warranty Maintenance StatementChecking Engine Oil Level Changing Engine Oil and FilterOil Capacity With Filter Dry Replacing Fuel Filter Cleaning Engine Air Intake Screen and FanChecking and Cleaning Air Filter Elements Adjusting CarburetorChecking Hydraulic Oil Level Service TransmissionService Transmission Hydraulic OilCleaning Hydraulic Pump Cooling Fins Removing and Installing Traction Drive BeltChecking and Adjusting Motion Control Linkages Neutral Creep Adjustment Maximum Speed Drift AdjustmentCheck Maximum Speed Drift Service Transmission Hydraulic System Hose Routing Service Steering & Brakes Service Steering & BrakesHydraulic System Schematic Servicing Front Caster Wheel Roller Bearings Chariot Removing and Installing Front Caster WheelsAdjusting Front Caster Spindle Bearing InstallingHeight Adjustment Procedure Servicing Caster Spindle BearingsCheck Alignment Removing and Installing Mower Deck Foot Plate Service MowerService Mower Adjusting Park BrakeLeveling Mower Deck Removing and Installing Mower Deck Belt ShieldsAdjusting Level Side-to-Side Picture Note Discharge chute raised for photo clarityChecking Level Front-to-Rear Checking and Adjusting Cutting Height Adjusting Deck Lift Assist Spring TensionChecking and Adjusting Mower Deck Drive Belt Tension Checking and Replacing Mower Blades Removing and Installing Mower Deck Drive BeltReplacing Mower Blades Sharpening BladesBalancing Blades Replacing Mower Spindle BearingsRemoving and Installing the Battery Service ElectricalService Electrical Service the Battery SafelyBurnishing the PTO Clutch Cleaning Battery and TerminalsUsing Booster Battery Replacing FuseWiring Schematic Service Miscellaneous Service MiscellaneousCleaning and Repairing Metal Surfaces TroubleshootingTroubleshooting Cleaning and Repairing Plastic SurfacesEngine Electrical SystemCheck Mower Deck MachinePark Brake SteeringAssembly StorageStorage Check Fluid Levels AssemblyInstall Motion Control Levers Install SeatInstall Rops Specifications SpecificationsGetting Quality Service Getting Quality ServiceEngine and Related Components Kawasaki Ref. No Description Qty Remarks Engine and Related Components Kohler 27 HP Hose OIL Drain Fuel Delivery System Components Over the LAP Control Assembly Electrical and Related Components Fuse Console and Control Assembly Console Hydrostatic Drive System Components Ref.No Description Qty Remarks Traction Drive and Brakes Pivot Hydraulic Schematic Seat Components Frame Assembly Frame Front Caster Assembly Yoke Caster TCA16051 RopsPage Spindle Assembly Ref. No Description Qty Remarks Deck Lift Assembly Bearing CAP 52 Cutting Deck Mower Deck Cutting Deck GDA10077 Labels Cutting Deck Labels Labels

GBKW2561S, GBKH2752S, GBKW2552S, GBKH2761S specifications

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