Great Dane GBKW2561S manual Cleaning Battery and Terminals, Using Booster Battery, Replacing Fuse

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SERVICE ELECTRICAL

Installing:

1.Install battery (H) using J-bolts (G), bracket (F), washers and nuts (E).

2.Connect the positive battery cable (D) first, then the negative cable (B).

3.Apply petroleum jelly or silicone spray to the terminals to prevent corrosion.

4.Slide covers (A and C) over battery terminals.

Cleaning Battery and Terminals

1.Park machine safely. (See Parking Safely in the SAFETY section.)

2.Disconnect and remove battery.

3.Wash battery with a solution of four tablespoons of baking soda to one gallon of water. Be careful not to get the soda solution into the battery cells.

4.Rinse the battery with plain water and dry.

5.Clean terminals and battery cable ends with wire brush until bright.

6.Install battery.

7.Attach cables to battery posts using washers and nuts (H).

8.Apply petroleum jelly or silicone spray to terminals to prevent corrosion.

Using Booster Battery

CAUTION: Avoid injury! The battery produces a flammable and explosive gas. The battery may explode:

•Do not smoke or have open flame near battery.

•Wear eye protection and gloves.

•Do not jump start or charge a frozen battery. Warm battery to 16°C (60°F).

•Do not connect the negative (-) booster cable to the negative (-) terminal of the discharged battery. Connect at a good ground location away from the discharged battery.

A- Booster Battery

B- Disabled Vehicle Battery

1.Connect positive (+) booster cable to booster battery (A) positive (+) post (C).

2.Connect the other end of positive (+) booster cable to the disabled vehicle battery (B) positive (+) post (D).

3.Connect negative (–) booster cable to booster battery negative (–) post

(E).

IMPORTANT: Avoid damage! Electric charge from booster battery can damage machine components. Do not install negative booster cable to machine frame. Install only to the engine block.

Install negative booster cable away from moving parts in the engine compartment, such as belts and fan blades.

4.Connect the other end (F) of negative (–) booster cable to a metal part of the disabled machine engine block away from battery.

5.Start the engine of the disabled machine and run machine for several minutes.

6.Carefully disconnect the booster cables in the exact reverse order: negative cable first and then the positive cable.

Replacing Fuse

One 20-amp fuse is located behind the seat area.

IMPORTANT: Avoid damage! When replacing fuses - use only a 20-amp fuse or you may damage the circuit.

1.Park machine safely. (See Parking Safely in the SAFETY section.)

2.Remove defective fuse (A) from socket.

3.Check metal clip in fuse window and discard fuse if clip is broken. 4.Install new fuse in socket.

Burnishing the PTO Clutch

NOTE: The clutch will only require burnishing if a new clutch has been installed.

1.Start and run the engine at 1/2 throttle.

2.Engage and disengage the PTO clutch five times (ten seconds on, ten seconds off).

3.Move throttle lever to 3/4 throttle.

4.Engage and disengage the PTO clutch five times (ten seconds on, ten seconds off).

Service Electrical - 41

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Contents OPERATOR’S Manual Page Introduction IntroductionProduct Identification Safety Labels Safety LabelsUnderstanding The Machine Safety Labels Safety Labels Avoid Crushing Safety SafetyChecking Mowing Area Parking Safely Using a Spark ArrestorRotating Blades are Dangerous Use Seat Belt Properly Keep Rops Installed ProperlyProtect Children Avoid TippingDriving Safely on Public Roads Maintenance and StorageKeep Riders Off Avoid High Pressure FluidsPrevent Fires Tire SafetyHandling Fuel Safely Handling Waste Product and Chemicals Daily Operating ChecklistOperating OperatingRaising and Lowering Operator Seat Operator Station ControlsMiscellaneous Controls Mounting and Dismounting Machine SafelyUsing Seat Belt Adjusting SeatRaising and Lowering Rops Adjusting Mower Deck Anti-Scalp Wheels Adjusting Mower Deck Cutting HeightTesting Neutral Start Switch Testing Safety SystemsTesting PTO Switch Testing Park Brake SwitchProcedure Testing Seat SwitchTesting the Park Brake Using the Park BrakeUsing the Hourmeter Using the Key SwitchUsing the PTO Using the Throttle LeverDisengage Choke Using the ChokeUsing the Motion Control Levers Engage ChokeGentle Right Turn ForwardReverse Gentle Left TurnSharp Left Turn Starting the EngineSharp Right Turn Mowing Tips Engaging MowerStopping the Engine Transporting MachineService Intervals Service IntervalsSpray Lubricant Service LubricationService Lubrication GreaseAvoid Fumes Service EngineService Engine Engine Warranty Maintenance StatementChanging Engine Oil and Filter Checking Engine Oil LevelOil Capacity With Filter Dry Replacing Fuel Filter Cleaning Engine Air Intake Screen and FanChecking and Cleaning Air Filter Elements Adjusting CarburetorChecking Hydraulic Oil Level Service TransmissionService Transmission Hydraulic OilRemoving and Installing Traction Drive Belt Cleaning Hydraulic Pump Cooling FinsChecking and Adjusting Motion Control Linkages Maximum Speed Drift Adjustment Neutral Creep AdjustmentCheck Maximum Speed Drift Service Transmission Hydraulic System Hose Routing Service Steering & Brakes Service Steering & BrakesHydraulic System Schematic Servicing Front Caster Wheel Roller Bearings Chariot Removing and Installing Front Caster WheelsAdjusting Front Caster Spindle Bearing InstallingServicing Caster Spindle Bearings Height Adjustment ProcedureCheck Alignment Removing and Installing Mower Deck Foot Plate Service MowerService Mower Adjusting Park BrakeLeveling Mower Deck Removing and Installing Mower Deck Belt ShieldsPicture Note Discharge chute raised for photo clarity Adjusting Level Side-to-SideChecking Level Front-to-Rear Adjusting Deck Lift Assist Spring Tension Checking and Adjusting Cutting HeightChecking and Adjusting Mower Deck Drive Belt Tension Checking and Replacing Mower Blades Removing and Installing Mower Deck Drive BeltReplacing Mower Blades Sharpening BladesBalancing Blades Replacing Mower Spindle BearingsRemoving and Installing the Battery Service ElectricalService Electrical Service the Battery SafelyBurnishing the PTO Clutch Cleaning Battery and TerminalsUsing Booster Battery Replacing FuseWiring Schematic Service Miscellaneous Service MiscellaneousCleaning and Repairing Metal Surfaces TroubleshootingTroubleshooting Cleaning and Repairing Plastic SurfacesElectrical System EngineCheck Mower Deck MachinePark Brake SteeringStorage AssemblyStorage Check Fluid Levels AssemblyInstall Motion Control Levers Install SeatInstall Rops Specifications SpecificationsGetting Quality Service Getting Quality ServiceEngine and Related Components Kawasaki Ref. No Description Qty Remarks Engine and Related Components Kohler 27 HP Hose OIL Drain Fuel Delivery System Components Over the LAP Control Assembly Electrical and Related Components Fuse Console and Control Assembly Console Hydrostatic Drive System Components Ref.No Description Qty Remarks Traction Drive and Brakes Pivot Hydraulic Schematic Seat Components Frame Assembly Frame Front Caster Assembly Yoke Caster TCA16051 RopsPage Spindle Assembly Ref. No Description Qty Remarks Deck Lift Assembly Bearing CAP 52 Cutting Deck Mower Deck Cutting Deck GDA10077 Labels Cutting Deck Labels Labels

GBKW2561S, GBKH2752S, GBKW2552S, GBKH2761S specifications

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