Great Dane GBKW2552S, GBKH2761S, GBKH2752S, GBKW2561S manual Storage, Assembly

Page 49

STORAGE

Storage

Storing Safety

CAUTION: Avoid injury! Fuel vapors are explosive and flammable. Engine exhaust fumes contain carbon monoxide and can cause serious illness or death:

•Run the engine only long enough to move the machine to or from storage.

•Do not store vehicle with fuel in the tank inside a building where fumes may reach an open flame or spark.

•Allow the engine to cool before storing the machine in any enclosure.

Preparing Machine for Storage

1.Repair any worn or damaged parts. Replace parts if necessary. Tighten loose hardware.

2.Repair scratched or chipped metal surfaces to prevent rust. 3.Remove grass and debris from machine.

4.Clean under the deck and remove grass and debris from inside chute and bagger.

5.Wash the machine and apply wax to metal and plastic surfaces. 6.Run machine for five minutes to dry belts and pulleys.

7.Apply light coat of engine oil to pivot and wear points to prevent rust. 8.Lubricate grease points and check tire pressure.

Preparing Fuel and Engine For Storage

Fuel:

If you have been using “Stabilized Fuel,” add stabilized fuel to tank until the tank is full.

NOTE: Filling the fuel tank reduces the amount of air in the fuel tank and helps reduce deterioration of fuel.

If you are not using “Stabilized Fuel:”

1.Park machine safely in a well-ventilated area. (See Parking Safely in the SAFETY section.)

NOTE: Try to anticipate the last time the machine will be used for the season so very little fuel is left in the fuel tank.

2.Turn on engine and allow to run until it runs out of fuel.

3.For machines equipped with key switch, turn key to off position.

IMPORTANT: Avoid damage! Stale fuel can produce varnish and plug carburetor or injector components and affect engine performance.

• Add fuel conditioner or stabilizer to fresh fuel before filling tank.

4.Mix fresh fuel and fuel stabilizer in separate container. Follow stabilizer instructions for mixing.

5.Fill fuel tank with stabilized fuel.

6.Run engine for a few minutes to allow fuel mixture to circulate through carburetor on gas engine or fuel injectors on diesel engine.

Engine:

Engine storage procedure should be used when vehicle is not to be used

for longer than 60 days.

1.Change engine oil and filter while engine is warm. 2.Service air filter if necessary.

3.Clean debris from engine air intake screen. 4.On gas engines:

Remove spark plugs. Put 30 mL (1 oz) of clean engine oil in cylinders.

Install spark plugs, but do not connect spark plug wires.

Crank the engine five or six times to allow oil to be distributed. 5.Clean the engine and engine compartment.

6.Remove battery.

7.Clean the battery and battery posts. Check the electrolyte level, if your battery is not maintenance free.

8.Close fuel shut-off valve, if your machine is equipped.

9. Store the battery in a cool, dry place where it will not freeze.

NOTE: The stored battery should be recharged every 90 days.

10. Charge the battery.

IMPORTANT: Avoid damage! Prolonged exposure to sunlight could damage the hood surface. Store machine inside or use a cover if stored outside.

11.Store the vehicle in a dry, protected place. If vehicle is stored outside, put a waterproof cover over it.

Removing Machine From Storage

1.Check tire pressure.

2.Check engine oil level.

3.Check battery electrolyte level, if your battery is not maintenance free. Charge battery if necessary.

4.Install battery.

5.On gas engines: Check spark plug gap. Install and tighten plugs to specified torque.

6.Lubricate all grease points.

7.Open fuel shut-off valve, if your machine is equipped.

8.Run the engine 5 minutes without the mower or any attachments running to allow oil to be distributed throughout engine.

9.Be sure all shields and guards or deflectors are in place.

Assembly

Bag of Parts

Qty.

Description

1

Key

1

Operator’s Manual

1

PDR Check List

Prepare for Assembly

Remove machine from the shipping crate:

• Remove box containing operator seat.

Storage - 47

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Contents OPERATOR’S Manual Page Introduction IntroductionProduct Identification Safety Labels Safety LabelsUnderstanding The Machine Safety Labels Safety Labels Avoid Crushing Safety SafetyChecking Mowing Area Parking Safely Using a Spark ArrestorRotating Blades are Dangerous Protect Children Keep Rops Installed ProperlyAvoid Tipping Use Seat Belt ProperlyKeep Riders Off Maintenance and StorageAvoid High Pressure Fluids Driving Safely on Public RoadsPrevent Fires Tire SafetyHandling Fuel Safely Operating Daily Operating ChecklistOperating Handling Waste Product and ChemicalsMiscellaneous Controls Operator Station ControlsMounting and Dismounting Machine Safely Raising and Lowering Operator SeatUsing Seat Belt Adjusting SeatRaising and Lowering Rops Adjusting Mower Deck Anti-Scalp Wheels Adjusting Mower Deck Cutting HeightTesting PTO Switch Testing Safety SystemsTesting Park Brake Switch Testing Neutral Start SwitchTesting the Park Brake Testing Seat SwitchUsing the Park Brake ProcedureUsing the PTO Using the Key SwitchUsing the Throttle Lever Using the HourmeterUsing the Motion Control Levers Using the ChokeEngage Choke Disengage ChokeReverse ForwardGentle Left Turn Gentle Right TurnSharp Left Turn Starting the EngineSharp Right Turn Stopping the Engine Engaging MowerTransporting Machine Mowing TipsService Intervals Service IntervalsService Lubrication Service LubricationGrease Spray LubricantService Engine Service EngineEngine Warranty Maintenance Statement Avoid FumesChanging Engine Oil and Filter Checking Engine Oil LevelOil Capacity With Filter Dry Checking and Cleaning Air Filter Elements Cleaning Engine Air Intake Screen and FanAdjusting Carburetor Replacing Fuel FilterService Transmission Service TransmissionHydraulic Oil Checking Hydraulic Oil LevelRemoving and Installing Traction Drive Belt Cleaning Hydraulic Pump Cooling FinsChecking and Adjusting Motion Control Linkages Maximum Speed Drift Adjustment Neutral Creep AdjustmentCheck Maximum Speed Drift Service Transmission Hydraulic System Hose Routing Service Steering & Brakes Service Steering & BrakesHydraulic System Schematic Adjusting Front Caster Spindle Bearing Removing and Installing Front Caster WheelsInstalling Servicing Front Caster Wheel Roller Bearings ChariotServicing Caster Spindle Bearings Height Adjustment ProcedureCheck Alignment Service Mower Service MowerAdjusting Park Brake Removing and Installing Mower Deck Foot PlateLeveling Mower Deck Removing and Installing Mower Deck Belt ShieldsPicture Note Discharge chute raised for photo clarity Adjusting Level Side-to-SideChecking Level Front-to-Rear Adjusting Deck Lift Assist Spring Tension Checking and Adjusting Cutting HeightChecking and Adjusting Mower Deck Drive Belt Tension Checking and Replacing Mower Blades Removing and Installing Mower Deck Drive BeltBalancing Blades Sharpening BladesReplacing Mower Spindle Bearings Replacing Mower BladesService Electrical Service ElectricalService the Battery Safely Removing and Installing the BatteryUsing Booster Battery Cleaning Battery and TerminalsReplacing Fuse Burnishing the PTO ClutchWiring Schematic Service Miscellaneous Service MiscellaneousTroubleshooting TroubleshootingCleaning and Repairing Plastic Surfaces Cleaning and Repairing Metal SurfacesElectrical System EngineCheck Park Brake MachineSteering Mower DeckStorage AssemblyStorage Install Motion Control Levers AssemblyInstall Seat Check Fluid LevelsInstall Rops Specifications SpecificationsGetting Quality Service Getting Quality ServiceEngine and Related Components Kawasaki Ref. No Description Qty Remarks Engine and Related Components Kohler 27 HP Hose OIL Drain Fuel Delivery System Components Over the LAP Control Assembly Electrical and Related Components Fuse Console and Control Assembly Console Hydrostatic Drive System Components Ref.No Description Qty Remarks Traction Drive and Brakes Pivot Hydraulic Schematic Seat Components Frame Assembly Frame Front Caster Assembly Yoke Caster TCA16051 RopsPage Spindle Assembly Ref. No Description Qty Remarks Deck Lift Assembly Bearing CAP 52 Cutting Deck Mower Deck Cutting Deck GDA10077 Labels Cutting Deck Labels Labels

GBKW2561S, GBKH2752S, GBKW2552S, GBKH2761S specifications

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