Great Dane GBKW2552S, GBKH2761S, GBKH2752S, GBKW2561S manual Cleaning Hydraulic Pump Cooling Fins

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SERVICE TRANSMISSION

CAUTION: Avoid injury! Engine exhaust fumes contain carbon monoxide and can cause serious illness or death.

Move the machine to an outside area before running the engine.Do not run an engine in an enclosed area without adequate ventilation.

•Connect a pipe extension to the engine exhaust pipe to direct the exhaust fumes out of the area.

•Allow fresh outside air into the work area to clear the exhaust fumes out.

11.Start engine.

12.Move throttle lever to 3/4-throttle position.

13.Unlock the park brake.

CAUTION: Avoid injury! Help prevent serious bodily injury. Remain alert to other people and the surroundings when operating the machine.

14.Run engine in full forward position for several minutes and then cycle motion control levers forward and rearward several times. Check for leaks around filter.

15.Stop engine. Check oil level. Add oil as necessary.

Cleaning Hydraulic Pump Cooling Fins

CAUTION: Avoid injury! Compressed air can cause debris to fly a long distance.

•Clear work area of bystanders.

•Wear eye protection when using compressed air for cleaning purposes.

•Reduce compressed air pressure to 210 kPa (30 psi).

IMPORTANT: Avoid damage! To ensure proper cooling, keep the cooling fins clean at all times. Operating the machine with obstructed cooling fins could cause damage due to overheating.

1.Park machine safely. (See Parking Safely in the SAFETY section.)

2.Clean hydraulic oil cooler fins (A) on each hydraulic pump with a rag, brush, or compressed air.

Removing and Installing Traction Drive Belt

1.Park machine safely. (See Parking Safely in the SAFETY section.)

2.Remove mower deck drive belt.

CAUTION: Avoid injury! Fingers and hands can be pinched or crushed. Keeps hands clear of sheave and belt pinch points when servicing belt.

Picture Note: Drive belt routing as viewed from top of machine. A- 1/2 in. Square Opening

B- Tension Arm

C- Traction Drive Belt

D- Engine Drive Sheave

E- Tension Idler Sheave

F - Hydraulic Pump Sheave

3.Using a 1/2 in. drive breaker bar and extension, insert end of extension in 1/2 in. drive square opening (A) in tension arm, and carefully move tension arm (B) counter-clockwise to release belt tension.

4.Remove drive belt (C).

5.Install new drive belt.

6.Install mower deck drive belt as shown.

Checking and Adjusting Motion Control Linkages

CAUTION: Avoid injury! Do not attempt this adjustment unless you are a qualified and properly trained technician. Improper adjustment can result in an unsafe machine.

Service Transmission - 27

Image 29 Contents
OPERATOR’S Manual Page Product Identification IntroductionIntroduction Understanding The Machine Safety Labels Safety LabelsSafety Labels Safety Labels Avoid Crushing Safety SafetyRotating Blades are Dangerous Using a Spark ArrestorChecking Mowing Area Parking Safely Protect Children Keep Rops Installed ProperlyAvoid Tipping Use Seat Belt ProperlyKeep Riders Off Maintenance and StorageAvoid High Pressure Fluids Driving Safely on Public RoadsHandling Fuel Safely Tire SafetyPrevent Fires Operating Daily Operating ChecklistOperating Handling Waste Product and ChemicalsMiscellaneous Controls Operator Station ControlsMounting and Dismounting Machine Safely Raising and Lowering Operator SeatRaising and Lowering Rops Adjusting SeatUsing Seat Belt Adjusting Mower Deck Anti-Scalp Wheels Adjusting Mower Deck Cutting HeightTesting PTO Switch Testing Safety SystemsTesting Park Brake Switch Testing Neutral Start SwitchTesting the Park Brake Testing Seat SwitchUsing the Park Brake ProcedureUsing the PTO Using the Key SwitchUsing the Throttle Lever Using the HourmeterUsing the Motion Control Levers Using the ChokeEngage Choke Disengage ChokeReverse ForwardGentle Left Turn Gentle Right TurnSharp Right Turn Starting the EngineSharp Left Turn Stopping the Engine Engaging MowerTransporting Machine Mowing TipsService Intervals Service IntervalsService Lubrication Service LubricationGrease Spray Lubricant Service Engine Service Engine Engine Warranty Maintenance Statement Avoid FumesOil Capacity With Filter Dry Checking Engine Oil LevelChanging Engine Oil and Filter Checking and Cleaning Air Filter Elements Cleaning Engine Air Intake Screen and FanAdjusting Carburetor Replacing Fuel FilterService Transmission Service TransmissionHydraulic Oil Checking Hydraulic Oil LevelChecking and Adjusting Motion Control Linkages Cleaning Hydraulic Pump Cooling FinsRemoving and Installing Traction Drive Belt Check Maximum Speed Drift Neutral Creep AdjustmentMaximum Speed Drift Adjustment Service Transmission Hydraulic System Hose Routing Hydraulic System Schematic Service Steering & BrakesService Steering & Brakes Adjusting Front Caster Spindle Bearing Removing and Installing Front Caster WheelsInstalling Servicing Front Caster Wheel Roller Bearings ChariotCheck Alignment Height Adjustment ProcedureServicing Caster Spindle Bearings Service Mower Service MowerAdjusting Park Brake Removing and Installing Mower Deck Foot PlateLeveling Mower Deck Removing and Installing Mower Deck Belt ShieldsChecking Level Front-to-Rear Adjusting Level Side-to-SidePicture Note Discharge chute raised for photo clarity Checking and Adjusting Mower Deck Drive Belt Tension Checking and Adjusting Cutting HeightAdjusting Deck Lift Assist Spring Tension Checking and Replacing Mower Blades Removing and Installing Mower Deck Drive BeltBalancing Blades Sharpening BladesReplacing Mower Spindle Bearings Replacing Mower BladesService Electrical Service ElectricalService the Battery Safely Removing and Installing the BatteryUsing Booster Battery Cleaning Battery and TerminalsReplacing Fuse Burnishing the PTO ClutchWiring Schematic Service Miscellaneous Service MiscellaneousTroubleshooting TroubleshootingCleaning and Repairing Plastic Surfaces Cleaning and Repairing Metal SurfacesCheck EngineElectrical System Park Brake MachineSteering Mower DeckStorage AssemblyStorage Install Motion Control Levers AssemblyInstall Seat Check Fluid LevelsInstall Rops Specifications SpecificationsGetting Quality Service Getting Quality ServiceEngine and Related Components Kawasaki Ref. No Description Qty Remarks Engine and Related Components Kohler 27 HP Hose OIL Drain Fuel Delivery System Components Over the LAP Control Assembly Electrical and Related Components Fuse Console and Control Assembly Console Hydrostatic Drive System Components Ref.No Description Qty Remarks Traction Drive and Brakes Pivot Hydraulic Schematic Seat Components Frame Assembly Frame Front Caster Assembly Yoke Caster TCA16051 RopsPage Spindle Assembly Ref. No Description Qty Remarks Deck Lift Assembly Bearing CAP 52 Cutting Deck Mower Deck Cutting Deck GDA10077 Labels Cutting Deck Labels Labels