Great Dane GBKW2561S, GBKH2761S, GBKW2552S manual Servicing Caster Spindle Bearings, Check Alignment

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SERVICE STEERING & BRAKES

3.Remove cotter pin (B).

4.Turn castle nut (C) 1/4 turn clockwise.

5.Install a new cotter pin. Do not loosen the castle nut to align cotter pin hole, tighten to align.

6.Replace dust cover.

7.Test machine to determine if shimmy is still present. Repeat adjustment as necessary.

Servicing Caster Spindle Bearings

1.Park machine safely. (See Parking Safely in the SAFETY section.)

CAUTION: Avoid injury! The machine may fall or slip from an unsafe lifting device or supports, injuring anyone beneath it.

•Remove key before raising machine.

•Use a safe lifting device rated for the load to be lifted.

•Lower machine onto stable supports or jack stands and block wheels before servicing.

2.Raise and securely support the front of the mower deck.

3.Remove cap (A), cotter pin (B), castle nut (C), caster yoke and wheel assembly (D) and caster bushing (E).

NOTE: It is not necessary to remove the bearing races (F and G), unless the bearings need to be replaced.

4.Remove seal (H) and lower bearing (I). 5.Remove upper bearing (J).

6.Clean and inspect bearings (I and J); pack with clean grease. Replace bearings if needed.

7.Install lower bearing (I).

8.Install caster bushing (E) into a new seal (H). 9.Install seal assembly (H).

10.Carefully install caster yoke and wheel assembly (D).

NOTE: Do not overtighten castle nut (C). Tighten castle nut only enough to install the cotter pin (B). The caster wheel yoke assembly must be free to rotate.

11.Install castle nut (C), cotter pin (B) and cap (A).

12.Apply grease to lubrication fitting (L).

Checking and Aligning Motion Control Levers - Standard Center Steer Levers

Check Alignment:

1.Park machine safely. (See Parking Safely in the SAFETY section.)

2.The control lever gap is pre-set at the factory. If the gap requires adjustment, see your authorized Great Dane servicing dealer.

Height Adjustment Procedure

The position of the control levers can be varied higher or lower by approximately 25 mm (1 in.) depending on the holes chosen for mounting the lever.

Service Steering & Brakes - 33

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Contents OPERATOR’S Manual Page Product Identification IntroductionIntroduction Understanding The Machine Safety Labels Safety LabelsSafety Labels Safety Labels Avoid Crushing Safety SafetyRotating Blades are Dangerous Using a Spark ArrestorChecking Mowing Area Parking Safely Use Seat Belt Properly Keep Rops Installed ProperlyProtect Children Avoid TippingDriving Safely on Public Roads Maintenance and StorageKeep Riders Off Avoid High Pressure FluidsHandling Fuel Safely Tire SafetyPrevent Fires Handling Waste Product and Chemicals Daily Operating ChecklistOperating OperatingRaising and Lowering Operator Seat Operator Station ControlsMiscellaneous Controls Mounting and Dismounting Machine SafelyRaising and Lowering Rops Adjusting SeatUsing Seat Belt Adjusting Mower Deck Anti-Scalp Wheels Adjusting Mower Deck Cutting HeightTesting Neutral Start Switch Testing Safety SystemsTesting PTO Switch Testing Park Brake SwitchProcedure Testing Seat SwitchTesting the Park Brake Using the Park BrakeUsing the Hourmeter Using the Key SwitchUsing the PTO Using the Throttle LeverDisengage Choke Using the ChokeUsing the Motion Control Levers Engage ChokeGentle Right Turn ForwardReverse Gentle Left TurnSharp Right Turn Starting the EngineSharp Left Turn Mowing Tips Engaging MowerStopping the Engine Transporting MachineService Intervals Service IntervalsSpray Lubricant Service LubricationService Lubrication GreaseAvoid Fumes Service EngineService Engine Engine Warranty Maintenance StatementOil Capacity With Filter Dry Checking Engine Oil LevelChanging Engine Oil and Filter Replacing Fuel Filter Cleaning Engine Air Intake Screen and FanChecking and Cleaning Air Filter Elements Adjusting CarburetorChecking Hydraulic Oil Level Service TransmissionService Transmission Hydraulic OilChecking and Adjusting Motion Control Linkages Cleaning Hydraulic Pump Cooling FinsRemoving and Installing Traction Drive Belt Check Maximum Speed Drift Neutral Creep AdjustmentMaximum Speed Drift Adjustment Service Transmission Hydraulic System Hose Routing Hydraulic System Schematic Service Steering & BrakesService Steering & Brakes Servicing Front Caster Wheel Roller Bearings Chariot Removing and Installing Front Caster WheelsAdjusting Front Caster Spindle Bearing InstallingCheck Alignment Height Adjustment ProcedureServicing Caster Spindle Bearings Removing and Installing Mower Deck Foot Plate Service MowerService Mower Adjusting Park BrakeLeveling Mower Deck Removing and Installing Mower Deck Belt ShieldsChecking Level Front-to-Rear Adjusting Level Side-to-SidePicture Note Discharge chute raised for photo clarity Checking and Adjusting Mower Deck Drive Belt Tension Checking and Adjusting Cutting HeightAdjusting Deck Lift Assist Spring Tension Checking and Replacing Mower Blades Removing and Installing Mower Deck Drive BeltReplacing Mower Blades Sharpening BladesBalancing Blades Replacing Mower Spindle BearingsRemoving and Installing the Battery Service ElectricalService Electrical Service the Battery SafelyBurnishing the PTO Clutch Cleaning Battery and TerminalsUsing Booster Battery Replacing FuseWiring Schematic Service Miscellaneous Service MiscellaneousCleaning and Repairing Metal Surfaces TroubleshootingTroubleshooting Cleaning and Repairing Plastic SurfacesCheck EngineElectrical System Mower Deck MachinePark Brake SteeringStorage AssemblyStorage Check Fluid Levels AssemblyInstall Motion Control Levers Install SeatInstall Rops Specifications SpecificationsGetting Quality Service Getting Quality ServiceEngine and Related Components Kawasaki Ref. No Description Qty Remarks Engine and Related Components Kohler 27 HP Hose OIL Drain Fuel Delivery System Components Over the LAP Control Assembly Electrical and Related Components Fuse Console and Control Assembly Console Hydrostatic Drive System Components Ref.No Description Qty Remarks Traction Drive and Brakes Pivot Hydraulic Schematic Seat Components Frame Assembly Frame Front Caster Assembly Yoke Caster TCA16051 RopsPage Spindle Assembly Ref. No Description Qty Remarks Deck Lift Assembly Bearing CAP 52 Cutting Deck Mower Deck Cutting Deck GDA10077 Labels Cutting Deck Labels Labels

GBKW2561S, GBKH2752S, GBKW2552S, GBKH2761S specifications

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