Great Dane GBKH2761S, GBKW2552S, GBKH2752S, GBKW2561S manual Specifications

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SPECIFICATIONS

CAUTION: Avoid injury! Machine component is heavy. Use a safe lifting device or get an assistant to help lift and hold component into place for installation.

NOTE: Using a tapered drift will aid in the alignment of mounting holes and ease installation of cap screws.

5.Lay ROPS on the ground, slide it up to the bumper and align the appropriate hole in the ROPS flange with the lower rear mounting holes in the machine frame and bumper. Install an M10 cap screw, removed earlier, through the hole from the inside and secure loosely with an M10 locknut (F).

6. Remove cap screw (C).

NOTE: Take care when raising ROPS to avoid damaging paint on bumper.

7.Using the lower rear bolts as a pivot, raise ROPS to the vertical position, and install remaining cap screws and locknuts (F) on each side. Tighten all ROPS mounting hardware to 80 N•m (59 lb-ft).

8.Engage hooked end (B) of rear battery hold-down rod in slot in bumper and tighten nut to secure.

Lubricate Machine

Lubricate all moving parts before operating the machine. See Lubrication Points in the Service Lubrication section.

Check Mower Deck Level

The mower deck is assembled and adjusted at the factory. After machine is completely assembled, check the mower front-to-rear and side-to-side deck level.

Check Safety System

For a complete checkout procedure of the safety interlock system, see Testing the Safety Interlock System in the Operating section.

Initial Adjustments

CAUTION: Avoid injury! Clear area of all bystanders before performing this service procedure.

1.Check free-wheel valves on both pump assemblies to make sure that the valves are closed. Tighten valves to 108-163 N•m (80-120 lb-ft).

2.Raise the rear of the machine until the drive wheels are off the ground. Support the machine with jackstands.

CAUTION: Avoid injury! Engine exhaust fumes contain carbon monoxide and can cause serious illness or death.

•Move the machine to an outside area before running the engine.

•Do not run an engine in an enclosed area without adequate ventilation.

•Connect a pipe extension to the engine exhaust pipe to direct the exhaust fumes out of the area.

•Allow fresh outside air into the work area to clear the exhaust fumes out.

3.Start and run the engine until it reaches normal operating temperature.

4.Move control levers to the forward position and observe drive wheel rotation; the drive wheels should rotate in the correct direction.

5.Move the control levers to the reverse position and observe drive wheel rotation; the drive wheels should rotate in the correct direction.

6.Move PTO clutch switch to on position; mower clutch should engage. Run blades for several minutes.

7.Move PTO clutch switch to off position and shut the engine off.

8.Check all belts for proper tension.

9.Start the engine and test drive the machine in an open area. Drive the machine forward; if the machine drifts to the right or left, adjust the transmission control linkage.

Specifications

Engine

NOTE: See engine manufacturer’s owner’s manual provided with your machine for engine specifications.

Battery

Voltage. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 volt CCA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .340 amp Reserve Capacity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90 minutes BCI Group Size . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .51

Tires

Front . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13 x 5.0-6 Rear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .23 x 9.50-12 Inflation Front (Maximum) . . . . . . . . . . . . . . . . . . 110-138 kPa (16-20 psi)

Specifications - 50

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Contents OPERATOR’S Manual Page Introduction IntroductionProduct Identification Safety Labels Safety LabelsUnderstanding The Machine Safety Labels Safety Labels Avoid Crushing Safety SafetyChecking Mowing Area Parking Safely Using a Spark ArrestorRotating Blades are Dangerous Keep Rops Installed Properly Protect ChildrenAvoid Tipping Use Seat Belt ProperlyMaintenance and Storage Keep Riders OffAvoid High Pressure Fluids Driving Safely on Public RoadsPrevent Fires Tire SafetyHandling Fuel Safely Daily Operating Checklist OperatingOperating Handling Waste Product and ChemicalsOperator Station Controls Miscellaneous ControlsMounting and Dismounting Machine Safely Raising and Lowering Operator SeatUsing Seat Belt Adjusting SeatRaising and Lowering Rops Adjusting Mower Deck Cutting Height Adjusting Mower Deck Anti-Scalp WheelsTesting Safety Systems Testing PTO SwitchTesting Park Brake Switch Testing Neutral Start SwitchTesting Seat Switch Testing the Park BrakeUsing the Park Brake ProcedureUsing the Key Switch Using the PTOUsing the Throttle Lever Using the HourmeterUsing the Choke Using the Motion Control LeversEngage Choke Disengage ChokeForward ReverseGentle Left Turn Gentle Right TurnSharp Left Turn Starting the EngineSharp Right Turn Engaging Mower Stopping the EngineTransporting Machine Mowing TipsService Intervals Service IntervalsService Lubrication Service LubricationGrease Spray LubricantService Engine Service EngineEngine Warranty Maintenance Statement Avoid FumesChanging Engine Oil and Filter Checking Engine Oil LevelOil Capacity With Filter Dry Cleaning Engine Air Intake Screen and Fan Checking and Cleaning Air Filter ElementsAdjusting Carburetor Replacing Fuel FilterService Transmission Service TransmissionHydraulic Oil Checking Hydraulic Oil LevelRemoving and Installing Traction Drive Belt Cleaning Hydraulic Pump Cooling FinsChecking and Adjusting Motion Control Linkages Maximum Speed Drift Adjustment Neutral Creep AdjustmentCheck Maximum Speed Drift Service Transmission Hydraulic System Hose Routing Service Steering & Brakes Service Steering & BrakesHydraulic System Schematic Removing and Installing Front Caster Wheels Adjusting Front Caster Spindle BearingInstalling Servicing Front Caster Wheel Roller Bearings ChariotServicing Caster Spindle Bearings Height Adjustment ProcedureCheck Alignment Service Mower Service MowerAdjusting Park Brake Removing and Installing Mower Deck Foot PlateRemoving and Installing Mower Deck Belt Shields Leveling Mower DeckPicture Note Discharge chute raised for photo clarity Adjusting Level Side-to-SideChecking Level Front-to-Rear Adjusting Deck Lift Assist Spring Tension Checking and Adjusting Cutting HeightChecking and Adjusting Mower Deck Drive Belt Tension Removing and Installing Mower Deck Drive Belt Checking and Replacing Mower BladesSharpening Blades Balancing BladesReplacing Mower Spindle Bearings Replacing Mower BladesService Electrical Service ElectricalService the Battery Safely Removing and Installing the BatteryCleaning Battery and Terminals Using Booster BatteryReplacing Fuse Burnishing the PTO ClutchWiring Schematic Service Miscellaneous Service MiscellaneousTroubleshooting TroubleshootingCleaning and Repairing Plastic Surfaces Cleaning and Repairing Metal SurfacesElectrical System EngineCheck Machine Park BrakeSteering Mower DeckStorage AssemblyStorage Assembly Install Motion Control LeversInstall Seat Check Fluid LevelsInstall Rops Specifications SpecificationsGetting Quality Service Getting Quality ServiceEngine and Related Components Kawasaki Ref. No Description Qty Remarks Engine and Related Components Kohler 27 HP Hose OIL Drain Fuel Delivery System Components Over the LAP Control Assembly Electrical and Related Components Fuse Console and Control Assembly Console Hydrostatic Drive System Components Ref.No Description Qty Remarks Traction Drive and Brakes Pivot Hydraulic Schematic Seat Components Frame Assembly Frame Front Caster Assembly Yoke Caster Rops TCA16051Page Spindle Assembly Ref. No Description Qty Remarks Deck Lift Assembly Bearing CAP 52 Cutting Deck Mower Deck Cutting Deck GDA10077 Labels Cutting Deck Labels Labels

GBKW2561S, GBKH2752S, GBKW2552S, GBKH2761S specifications

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