Great Dane Essential Guide to Mower Hydraulic Oil Maintenance

Page 28

SERVICE TRANSMISSION

Service Transmission

Hydraulic Oil

Use only 5W-50 or 15W-50 all synthetic oil.

Checking Hydraulic Oil Level

IMPORTANT: Avoid damage! Check oil level in reservoir tank when oil is cold.

Do not overfill oil reservoir tank. Oil will expand during operation and could overflow.

1.Park machine safely. (See Parking Safely in the SAFETY section.)

IMPORTANT: Avoid damage! Dirt and debris in oil may cause damage to the transaxle. Clean area around opening before removing dipstick.

2.Unscrew and remove hydraulic reservoir cap/dipstick (A) from hydraulic oil reservoir.

3.Wipe dipstick with a clean cloth.

4.Install dipstick and allow the cap to rest on the end of the tube. Do not tighten the cap.

5.Remove dipstick and check oil level. Oil level should be at top mark on dipstick.

6.If necessary, add oil through oil reservoir filler neck.

7.Install cap on filler neck.

Changing Hydraulic Oil and Filter

CAUTION: Avoid injury! Escaping fluid under pressure can penetrate the skin causing serious injury. Avoid the hazard by relieving pressure before disconnecting hydraulic or other lines. Tighten all connections before applying pressure. Search for leaks with a piece of cardboard. Protect hands and body from high pressure fluids.

Use caution when filling and draining hydraulic oil. During periods of machine operation the hydraulic oil reservoir can get hot. Allow engine and oil reservoir to cool before servicing.

IMPORTANT: Avoid damage! Contamination of hydraulic fluid could cause transmission damage or failure. Do not open oil reservoir cap unless absolutely necessary.

Severe or unusual conditions may require a more frequent service interval.

1.Park machine safely. (See Parking Safely in the SAFETY section.)

2. Allow engine and hydraulic oil reservoir to cool.

3.Clean area around reservoir filler cap, and remove filler cap from reservoir.

4.Remove cap (A) from oil reservoir tank filler neck.

5.Turn hydraulic oil filter (B) counterclockwise to remove.

6.Allow hydraulic oil to drain into a drain pan with at least a 3.8 L (1.0 gal) capacity.

7.Apply a film of clean oil on gasket of new filter.

8.Install filter. Turn filter clockwise until gasket makes contact with mounting surface. Tighten 1/2 to 3/4 turn after gasket contact.

NOTE: Reservoir capacity is approximately 1.9 L (2.0 qt). Total system capacity is approximately 3.5 L (3.75 qt).

9.Fill oil reservoir with approximately 1.9 L (2.0 qt) of oil.

10.Install reservoir cap.

Service Transmission - 26

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Contents OPERATOR’S Manual Page Introduction IntroductionProduct Identification Safety Labels Safety LabelsUnderstanding The Machine Safety Labels Safety Labels Avoid Crushing Safety SafetyChecking Mowing Area Parking Safely Using a Spark ArrestorRotating Blades are Dangerous Keep Rops Installed Properly Protect ChildrenAvoid Tipping Use Seat Belt ProperlyMaintenance and Storage Keep Riders OffAvoid High Pressure Fluids Driving Safely on Public RoadsPrevent Fires Tire SafetyHandling Fuel Safely Daily Operating Checklist OperatingOperating Handling Waste Product and ChemicalsOperator Station Controls Miscellaneous ControlsMounting and Dismounting Machine Safely Raising and Lowering Operator SeatUsing Seat Belt Adjusting SeatRaising and Lowering Rops Adjusting Mower Deck Cutting Height Adjusting Mower Deck Anti-Scalp WheelsTesting Safety Systems Testing PTO SwitchTesting Park Brake Switch Testing Neutral Start SwitchTesting Seat Switch Testing the Park BrakeUsing the Park Brake ProcedureUsing the Key Switch Using the PTOUsing the Throttle Lever Using the HourmeterUsing the Choke Using the Motion Control LeversEngage Choke Disengage ChokeForward ReverseGentle Left Turn Gentle Right TurnSharp Left Turn Starting the EngineSharp Right Turn Engaging Mower Stopping the EngineTransporting Machine Mowing TipsService Intervals Service IntervalsService Lubrication Service LubricationGrease Spray LubricantService Engine Service EngineEngine Warranty Maintenance Statement Avoid FumesChanging Engine Oil and Filter Checking Engine Oil LevelOil Capacity With Filter Dry Cleaning Engine Air Intake Screen and Fan Checking and Cleaning Air Filter ElementsAdjusting Carburetor Replacing Fuel FilterService Transmission Service TransmissionHydraulic Oil Checking Hydraulic Oil LevelRemoving and Installing Traction Drive Belt Cleaning Hydraulic Pump Cooling FinsChecking and Adjusting Motion Control Linkages Maximum Speed Drift Adjustment Neutral Creep AdjustmentCheck Maximum Speed Drift Service Transmission Hydraulic System Hose Routing Service Steering & Brakes Service Steering & BrakesHydraulic System Schematic Removing and Installing Front Caster Wheels Adjusting Front Caster Spindle BearingInstalling Servicing Front Caster Wheel Roller Bearings ChariotServicing Caster Spindle Bearings Height Adjustment ProcedureCheck Alignment Service Mower Service MowerAdjusting Park Brake Removing and Installing Mower Deck Foot PlateRemoving and Installing Mower Deck Belt Shields Leveling Mower DeckPicture Note Discharge chute raised for photo clarity Adjusting Level Side-to-SideChecking Level Front-to-Rear Adjusting Deck Lift Assist Spring Tension Checking and Adjusting Cutting HeightChecking and Adjusting Mower Deck Drive Belt Tension Removing and Installing Mower Deck Drive Belt Checking and Replacing Mower BladesSharpening Blades Balancing BladesReplacing Mower Spindle Bearings Replacing Mower BladesService Electrical Service ElectricalService the Battery Safely Removing and Installing the BatteryCleaning Battery and Terminals Using Booster BatteryReplacing Fuse Burnishing the PTO ClutchWiring Schematic Service Miscellaneous Service MiscellaneousTroubleshooting TroubleshootingCleaning and Repairing Plastic Surfaces Cleaning and Repairing Metal SurfacesElectrical System EngineCheck Machine Park BrakeSteering Mower DeckStorage AssemblyStorage Assembly Install Motion Control LeversInstall Seat Check Fluid LevelsInstall Rops Specifications SpecificationsGetting Quality Service Getting Quality ServiceEngine and Related Components Kawasaki Ref. No Description Qty Remarks Engine and Related Components Kohler 27 HP Hose OIL Drain Fuel Delivery System Components Over the LAP Control Assembly Electrical and Related Components Fuse Console and Control Assembly Console Hydrostatic Drive System Components Ref.No Description Qty Remarks Traction Drive and Brakes Pivot Hydraulic Schematic Seat Components Frame Assembly Frame Front Caster Assembly Yoke Caster Rops TCA16051Page Spindle Assembly Ref. No Description Qty Remarks Deck Lift Assembly Bearing CAP 52 Cutting Deck Mower Deck Cutting Deck GDA10077 Labels Cutting Deck Labels Labels

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