Generac Power Systems 005012-1 Control Console Components, ‹ 3.2.1 AUTO/OFF/MANUAL Switch

Section 3 - Operation

Make sure the generator battery is fully charged, prop- erly installed and interconnected, and ready for use.

Check to ensure that there are no loose electrical con- nections. Restrain any loose wires to keep them clear of any moving generator set components.

40kW Liquid-cooled Generators

3.2CONTROL CONSOLE

COMPONENTS

The components of a home standby generator control console (Figure 3.1) are as follows:

3.1USING AN ENGINEERED “GTS”

TRANSFER SWITCH

Figure 3.1 - Home Standby Generator Panel

When required, the pre-packaged standby generator can be installed with an engineered “GTS” type auto- matic transfer switch.

In this application, the GTS is responsible for utility sensing, weekly exercising, and load transferring.

Position two of the four-position dip switch is used to turn over this control to the GTS.

SET EXECISER TIME SWITCH

LED INDICATORS:

FLASHING GREEN LED = NO UTILITY SENSE

5 FLASHING RED LED'S = EXERCISER NOT SET

(IN AUTO MODE ONLY) SOLID GREEN LED = SYSTEM READY, UTILITY POWER ON RED LED'S = INDIVIDUAL FAULT

(SEE OWNER'S MANUAL FOR COMPLETE LED DETAILS)

	OVER CRANK	RED LEDs
4A	LOW BATTERY
	SYSTEM READY
	AUTO
OFF
	OFF
ON
SET	MANUAL	GREEN LED
EXERCISE	TO SET EXERCISER TIME

TIME

1) PLACE AUTO/OFF/MANUAL SWITCH TO AUTO POSITION.

0E7194

Pos2 ON — GTS Application

•The control board will NOT monitor utility.

•The control board will NOT perform a weekly exercise. (The five red LEDs will not flash in this mode.)

•The control board will NOT activate the transfer output.

•The control board WILL monitor all engine condi- tions and shut down on all the faults listed in this document.

Pos2 OFF — Prepackaged ATS Application

•The control board will perform all of the automatic features listed in this document.

•The two-wire start connections should NOT be used.

GTS Mode Operation

When in GTS mode, the control board will respond as follows based on the AUTO/OFF/MANUAL switch position.

OFF — The generator will not start and run in this position.

MANUAL — The control board will start and run the generator whenever the switch is in the manual position.

AUTO — The control board will monitor the two-wire start circuit. When a two-wire start is sent, the con- trol board will immediately start and run the genera- tor. When the two-wire start is removed, the control board will immediately stop the generator.

NOTE:

If the generator is installed in conjunction with an engineered GTS type transfer switch, refer to the applicable transfer switch manual for exact oper- ating parameters and timing sequences.

	AUTO/OFF/MANUAL
4A FUSE	SWITCH
BATTERY	15A FUSE
CHARGER	MAIN
	POWER

‹3.2.1 AUTO/OFF/MANUAL SWITCH

Use this three-position switch as follows:

•Set the switch to AUTO for fully automatic opera- tion. See “Automatic Operation”.

•Set switch to MANUAL position to crank and start the generator engine.

•Set switch to OFF position to shut down an operat- ing engine. With OFF selected, operation will not be possible.

DANGER

With switch set to AUTO, engine can crank and start suddenly without warning. Such automatic start up normally occurs when utility source voltage drops below a pre-set level. To prevent possible injury that might be caused by such sudden starts, set AUTO/OFF/MANUAL switch to OFF before working on or around the unit. Then, place a “DO NOT OPERATE” tag on control console.

‹3.2.2 FAULT INDICATOR LED

This LED goes ON when one or more of the following engine faults occurs and when engine shuts down.

•Low Oil Pressure

•Overcrank

•Low Battery

•Overspeed/RPM Sensor Loss

•High Coolant Temperature/Low Coolant Level

See "Engine Protective Devices" for further explana- tion of engine protection functions.

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