Generac Power Systems 005012-1 NUT TOP Lock FL M12-1.75, Exhaust Flange 2 Pipe, Washer Lock M12

Page 44

Section 7 - Exploded Views and Parts

40kW Liquid-cooled Generators

Muffler — Drawing No. 0F4894-B

 

 

 

 

7

 

 

 

21

 

 

 

 

13

 

 

 

 

 

 

 

 

 

 

12

 

 

 

 

 

 

11

 

 

 

 

 

 

10

 

 

 

 

1

 

22

5

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

10

10

 

 

 

 

 

11

 

 

 

 

 

12

23

 

 

 

 

 

 

 

13

 

 

 

 

 

 

 

 

 

22

 

 

 

 

 

 

 

 

 

 

TO

 

 

9

 

 

 

COMPARTMENT

 

 

 

8

 

20

 

14

10

 

11

 

11

 

 

 

17

20

8

 

 

 

 

 

 

 

TO EXHAUST

 

 

 

 

 

 

19

 

 

 

 

24

 

MANIFOLD

 

 

 

 

 

 

 

 

 

 

 

 

19

 

 

 

19 17

 

8

15

 

 

16

14

 

 

 

 

 

 

3

 

 

19

 

TO

11

 

 

 

 

 

 

 

8 15

 

EXHAUST

 

 

25

 

MANIFOLD

 

2

 

 

 

 

 

 

18

 

6

 

 

 

11

 

 

20

4

 

 

ITEM

PART NO.

QTY.

DESCRIPTION

 

ITEM

PART NO.

QTY.

DESCRIPTION

1

0F0738

1

MUFFLER 7"X9"-(2)2"IN/2.5"OUT

14

052860

4

NUT TOP LOCK FL M12-1.75

2

0C9748

1

PLUG M18-1.50

15

052891

4

SCREW HHC M12-1.75 X 80 G8.8

3

0F0778

1

PIPE R/H SIDE EXHAUST MILD ST

16

0E8816

1

EXHAUST FLANGE 2" PIPE

4

0F0777

1

PIPE L/H SIDE EXHAUST MILD ST

17

051769

4

WASHER LOCK M12

5

0E5914

1

BRACKET MUFFLER 3.0L FORD

18

0E0170B

1

EXHAUST BLANKET 800MM

 

 

 

HSB

19

049808

8

WASHER FLAT M12

6

0E0170C

1

EXHAUST BLANKET 675MM

20

022259

8

NUT HEX 5/16-18 STEEL

7

0F6258

1

PIPE MUFFLER OUT

21

080762

1

BOLT U 3/8-16 X 2.62

8

036797

4

BOLT U 5/16-18 X 2.25

22

0E8726

2

STRAP MUFFLER

9

039253

2

SCREW HHC M8-1.25 X 20 G8.8

23

039288

1

SCREW HHC M8-1.25 X 55 G8.8

10

022145

6

WASHER FLAT 5/16-M8 ZINC

24

0F5612

1

PIPE R/H SIDE EXHAUST MILD ST

11

022129

11

WASHER LOCK M8-5/16

25

0F6262

1

PIPE L/H SIDE EXHAUST MILD ST

12

045771

3

NUT HEX M8-1.25 G8 YEL CHR

 

 

 

 

 

13

0C2454

4

SCREW TH-FRM M6-1 X 16 N WA

 

 

 

 

 

 

 

 

Z/JS

 

 

 

 

 

42

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Page 43 Page 45
Contents Liquid-cooled, Prepackaged Standby Generators Authorized Service Dealer Location ‹ Operation and Maintenance‹ HOW to Obtain Service IntroductionTable of Contents  Warning   Electrical Hazards  Transfer Switch GeneratorAutomatic System Operation Generator AC Connection Systems‹ 1.7.1 LOW OIL Pressure Switch ‹ 1.7.2 High Coolant Temperature SwitchGenerator Fuel System Engine Protective DevicesUnpacking Specifications Reconfiguring the Fuel SystemLifting the Generator Fuel ConsumptionTorque Specifications Before InstallationStandby Generator Installation Coolant RecommendationsGenerator Location Generator Mounting Support‹ 2.1.1 Nfpa Standards ‹ 2.1.2 Other Published StandardsBasic Standby Electric System Total Circuit Isolation MethodEmergency Circuit Isolation Method Grounding the GeneratorGenerator AC Neutral Connections Transfer Switch Signal ConnectionsBattery Installation Preparation Before START-UP Using AN Engineered GTS Transfer Switch ‹ 3.2.1 AUTO/OFF/MANUAL Switch‹ 3.2.2 Fault Indicator LED Control Console ComponentsEngine Governor Adjustments ‹ 3.2.5 SET Exercise Time SwitchManual Transfer START-UP ‹ 3.2.6 System Ready LEDWeekly Exercise Cycle Retransfer and ShutdownAutomatic Operation Cooling System Overload Protection for Engine DC Electrical SystemChecking Fluid Levels ‹ 4.5.2 Check Battery ‹ 4.5.1 Check Engine OIL Level‹ 4.5.3 Exercise System ‹ 4.5.4 Inspect Cooling SystemMiscellaneous Maintenance ‹ 4.5.11 Changing the Engine AIR Cleaner‹ 4.6.1 Cleaning the Generator ‹ 4.5.13 Coolant Change‹ 4.6.3 Battery Maintenance ‹ 4.6.4 Battery ReplacementScheduled Maintenance Service Maintenance Interval InformationLevel Maintenance Level Troubleshooting Points Problem Cause CorrectionElectrical Data Electrical Data Electrical Data Electrical Data Engine Block Assy Wire Hold Down BatteryBOOT, Contactor Cables Battery Post Covwer BlackDetail Assy Wire 14AWG 7.5 #0 GRN/YEL Duct Intake MID ALDuct Discharge RH AL Duct Discharge LH ALPage Assy 2A 12V UL Battery Control BOX HSBDecal AVR Cover Cover Front Panel HSBComes with Engine Cover Flywheel Access Countersunk Assembly ResistorFlexplate 3.9L HSB Plug STD Pipe 3/8To a 17 Tank Coolant Recovery Radiator Copper BrassVENTURI,3.9L Cryslr HSB 22FAN Radiator Support L/H SideTo Engine Base AIR Cleaner Plate Hold Down AIR CleanerPlate AIR Cleaner TOP Flange Fuel InletLocktight Rotor 390 15KW 1P Direct HSB 2.5L Ford Rotor 390 20KW 1P Direct HSB 2.5L FordRotor 390 25KW 1P Direct HSB 2.5L Ford Rotor 39030AD1 HSB TecumNUT TOP Lock FL M12-1.75 Exhaust Flange 2 PipeWasher Lock M12 Exhaust Blanket 800MMInstallation Diagram 40kW Liquid-cooled Generators 40kW Liquid-cooled Generators This Warranty Shall not Apply to the Following

005012-1 specifications

Generac Power Systems 005012-1 is a high-performance generator designed to provide reliable backup power for homes and businesses. Known for its innovative features and advanced technology, this generator is engineered to ensure consistent performance during power outages.

At the heart of the 005012-1 is its robust engine. With a Generac 999cc V-Twin OHV engine, it delivers impressive power output and durability. This engine is designed to run efficiently, making the generator an optimal choice for extended use during outages. The Quiet Test feature allows the generator to run at a lower volume during self-diagnostic tests, ensuring minimal disturbance to its surroundings.

One of the standout features of the 005012-1 is its ability to automatically detect power loss and start up within seconds. This automatic transfer switch ensures that when the primary power source fails, the generator takes over seamlessly, keeping essential appliances and systems operational. This rapid response time is crucial for maintaining comfort and safety during outages.

The generator is equipped with a user-friendly control panel that includes an LCD display. This panel provides real-time information about power usage, operational status, and maintenance reminders, enabling users to stay informed and address any issues promptly. Additionally, the model offers flexible monitoring options through mobile connectivity, allowing users to check the generator's status remotely via smartphone or other devices.

Designed for longevity, the 005012-1 features a durable aluminum enclosure that protects the generator from the elements, ensuring reliable operation in various conditions. Its compact design allows for easy installation and integration into existing power systems without occupying excessive space.

Fuel efficiency is another hallmark of the 005012-1, as it operates on propane or natural gas, providing flexibility in fuel choice. This versatility not only aids in reducing operational costs but also appeals to environmentally conscious users seeking cleaner energy solutions.

Overall, Generac Power Systems 005012-1 stands out as a dependable and technologically advanced generator, combining power, efficiency, and user-friendly features. Its commitment to reliability makes it a top choice for those looking to safeguard their homes and businesses against unexpected power interruptions.
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