Generac Power Systems 005012-1 owner manual Retransfer and Shutdown, Automatic Operation

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3.5RETRANSFER AND SHUTDOWN

When utility power source voltage has been restored, electrical loads may be transferred back to that source and the generator can be shut down as fol- lows:

Verify that utility power supply voltage to the trans- fer switch has been positively turned OFF, using whatever means provided (such as utility main line circuit breaker).

Set the generator’s main circuit breaker to its OFF or OPEN position.

Let the generator engine run at no-load for a few minutes, to stabilize internal unit temperatures.

On the generator console, set the AUTO/OFF/ MANUAL switch to OFF. Wait for engine to come to a complete stop.

For transfer to utility position, refer to the Owner’s Manual of the particular transfer switch.

Turn on the utility power supply to the transfer switch, using whatever means provided (such as a utility main line circuit breaker). The utility power source now powers the loads.

3.6AUTOMATIC OPERATION

To set the system for fully automatic operation, pro- ceed as follows:

Check that load circuits are connected to the utility power supply.

Set the AUTO/OFF/MANUAL switch to its AUTO position.

Set the generator main circuit breaker to its ON or CLOSED position.

3.7WEEKLY EXERCISE CYCLE

The engine control board will start and run the gen- erator once every seven days for approximately 12 minutes. If utility should fail during this exercise period, the engine control board will transfer the load to the generator output and continue to run until util- ity returns.

On the day, and at the time of day chosen for the generator to exercise, set the weekly exercise cycle as follows:

1.Place the AUTO/OFF/MANUAL switch in the AUTO position.

2.Press and hold the “Set Exercise” switch for three seconds, then release.

Section 3 - Operation

40kW Liquid-cooled Generators

At this time all five red LEDs will flash for approxi- mately 10 seconds, then the engine will start and run for it’s 12 minute exercise period, then shut down. The generator will now start and run each week at the same time.

If DC power to the control board is lost, the weekly exercise setting will be lost. This is indicated by all five red LEDs continually flashing. In this state the generator will still start and run in manual mode, or automatically start and run if UTILITY is lost while in AUTO mode, but it will not perform a weekly exercise cycle.

If a failure occurs while running in this mode, the five red LEDs will stop flashing, the individual fault LED will turn on and the engine will shut down. Once the AUTO/OFF/MANUAL switch has been switch to OFF, the individual fault LED will turn OFF and the five red LEDs will begin flashing to show exercise has still not been set.

Figure 3.2 - “Set Exercise” Switch

 

 

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FUSE

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F

 

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F

 

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FUSE

 

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15A

 

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BAT.

MAIN

CHARGER

 

 

AUTO

OFF

 

 

OFF

ON

 

SET

MANUAL

EXERCISE

 

TIME

 

15

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Contents Liquid-cooled, Prepackaged Standby Generators ‹ Operation and Maintenance Authorized Service Dealer Location‹ HOW to Obtain Service IntroductionTable of Contents  Warning   Electrical Hazards  Generator Transfer SwitchAutomatic System Operation Generator AC Connection Systems‹ 1.7.2 High Coolant Temperature Switch ‹ 1.7.1 LOW OIL Pressure SwitchGenerator Fuel System Engine Protective DevicesUnpacking Reconfiguring the Fuel System SpecificationsLifting the Generator Fuel ConsumptionBefore Installation Torque SpecificationsStandby Generator Installation Coolant RecommendationsGenerator Mounting Support Generator Location‹ 2.1.1 Nfpa Standards ‹ 2.1.2 Other Published StandardsTotal Circuit Isolation Method Basic Standby Electric SystemEmergency Circuit Isolation Method Grounding the GeneratorGenerator AC Neutral Connections Transfer Switch Signal ConnectionsBattery Installation Preparation Before START-UP ‹ 3.2.1 AUTO/OFF/MANUAL Switch Using AN Engineered GTS Transfer Switch‹ 3.2.2 Fault Indicator LED Control Console Components‹ 3.2.5 SET Exercise Time Switch Engine Governor AdjustmentsManual Transfer START-UP ‹ 3.2.6 System Ready LEDWeekly Exercise Cycle Retransfer and ShutdownAutomatic Operation Cooling System Overload Protection for Engine DC Electrical SystemChecking Fluid Levels ‹ 4.5.1 Check Engine OIL Level ‹ 4.5.2 Check Battery‹ 4.5.3 Exercise System ‹ 4.5.4 Inspect Cooling System‹ 4.5.11 Changing the Engine AIR Cleaner Miscellaneous Maintenance‹ 4.6.1 Cleaning the Generator ‹ 4.5.13 Coolant Change‹ 4.6.4 Battery Replacement ‹ 4.6.3 Battery MaintenanceService Maintenance Interval Information Scheduled MaintenanceLevel Maintenance Level Problem Cause Correction Troubleshooting PointsElectrical Data Electrical Data Electrical Data Electrical Data Engine Block Hold Down Battery Assy WireBOOT, Contactor Cables Battery Post Covwer BlackDetail Duct Intake MID AL Assy Wire 14AWG 7.5 #0 GRN/YELDuct Discharge RH AL Duct Discharge LH ALPage Control BOX HSB Assy 2A 12V UL BatteryDecal AVR Cover Cover Front Panel HSBComes with Engine Assembly Resistor Cover Flywheel Access CountersunkFlexplate 3.9L HSB Plug STD Pipe 3/8To a 17 Radiator Copper Brass Tank Coolant RecoveryVENTURI,3.9L Cryslr HSB 22FAN Radiator Support L/H SideTo Engine Hold Down AIR Cleaner Base AIR Cleaner PlatePlate AIR Cleaner TOP Flange Fuel InletLocktight Rotor 390 20KW 1P Direct HSB 2.5L Ford Rotor 390 15KW 1P Direct HSB 2.5L FordRotor 390 25KW 1P Direct HSB 2.5L Ford Rotor 39030AD1 HSB TecumExhaust Flange 2 Pipe NUT TOP Lock FL M12-1.75Washer Lock M12 Exhaust Blanket 800MMInstallation Diagram 40kW Liquid-cooled Generators 40kW Liquid-cooled Generators This Warranty Shall not Apply to the Following

005012-1 specifications

Generac Power Systems 005012-1 is a high-performance generator designed to provide reliable backup power for homes and businesses. Known for its innovative features and advanced technology, this generator is engineered to ensure consistent performance during power outages.

At the heart of the 005012-1 is its robust engine. With a Generac 999cc V-Twin OHV engine, it delivers impressive power output and durability. This engine is designed to run efficiently, making the generator an optimal choice for extended use during outages. The Quiet Test feature allows the generator to run at a lower volume during self-diagnostic tests, ensuring minimal disturbance to its surroundings.

One of the standout features of the 005012-1 is its ability to automatically detect power loss and start up within seconds. This automatic transfer switch ensures that when the primary power source fails, the generator takes over seamlessly, keeping essential appliances and systems operational. This rapid response time is crucial for maintaining comfort and safety during outages.

The generator is equipped with a user-friendly control panel that includes an LCD display. This panel provides real-time information about power usage, operational status, and maintenance reminders, enabling users to stay informed and address any issues promptly. Additionally, the model offers flexible monitoring options through mobile connectivity, allowing users to check the generator's status remotely via smartphone or other devices.

Designed for longevity, the 005012-1 features a durable aluminum enclosure that protects the generator from the elements, ensuring reliable operation in various conditions. Its compact design allows for easy installation and integration into existing power systems without occupying excessive space.

Fuel efficiency is another hallmark of the 005012-1, as it operates on propane or natural gas, providing flexibility in fuel choice. This versatility not only aids in reducing operational costs but also appeals to environmentally conscious users seeking cleaner energy solutions.

Overall, Generac Power Systems 005012-1 stands out as a dependable and technologically advanced generator, combining power, efficiency, and user-friendly features. Its commitment to reliability makes it a top choice for those looking to safeguard their homes and businesses against unexpected power interruptions.