Generac Power Systems 005012-1 Rotor 390 15KW 1P Direct HSB 2.5L Ford, Rotor 39030AD1 HSB Tecum

Page 43

 

 

 

 

 

Section 7 - Exploded Views and Parts

 

 

 

 

 

 

 

 

 

 

 

 

 

 

40kW Liquid-cooled Generators

 

 

 

 

 

 

 

Alternator — Drawing No. 0F5092-B

 

 

 

ITEM

PART NO.

QTY.

DESCRIPTION

 

 

1

0F1659A

1

ROTOR 390 15KW 1P DIRECT HSB (2.5L FORD)

 

 

 

 

0F1657A

1

ROTOR 390 20KW 1P DIRECT HSB (2.5L FORD)

 

 

 

 

0F1655A

1

ROTOR 390 25KW 1P DIRECT HSB (2.5L FORD)

 

 

 

 

0F5073A

1

ROTOR 390__30AD1 HSB TECUM

 

 

 

 

0E7413A

1

RTR 390 40KW 1P DIRECT HSB

 

 

2

0F1660A

1

STR 390 15AD HSB (382MM LONG) (2.5L FORD)

 

 

 

 

0F1658A

1

STR 390 20AD HSB (382MM LONG) (2.5L FORD)

 

 

 

 

0F1656A

1

STR 390 25AD HSB (382MM LONG) (2.5L FORD)

 

 

 

 

0F5074A

1

STR-390__30AD1 HSB TECUM

 

 

 

 

0E7412A

1

STR-390--40AD HSB (433MM LONG)

 

 

3

0E5706

1

REAR BEARING CARRIER 390/DRCT

 

 

4

0E5048

REF

FLEXPLATE 3.0L FORD

 

 

 

 

 

0E5048B

REF

FLEXPLATE 2.5L FORD

 

 

 

 

0E5048A

REF

FLEXPLATE HSB 3.9L CHRYSLER

 

 

5

0E6668

1

FLYWHEEL ASSY 3.0L HSB LG GEAR

 

 

6

0E6076

1

REVCOR FAN 10.75 X 2 W/PRESS DIS

 

 

7

046526

8

WASHER LOCK M10

 

 

8

051755

4

SCREW HHC M10-1.5 X 16 G8.8

 

 

9

04576100BK

4

STUD M14-2.0 X 490 G5 ZINC (3.0L FORD & 2.5L FORD)

 

 

 

 

04576100BF

4

STUD M14-2.0 X 540 G5 ZINC

 

 

10

043123

4

WASHER LOCK M14

 

 

11

051779

4

NUT HEX M14-2.0 G8 YEL CHR

 

 

12

0E7587

1

ASSY BRUSH HOLDER 390/HSB

 

 

13

023365

1

WASHER SHAKEPROOF INT #8

 

 

14

092980

4

SCREW PPHM M4-0.7 X 25

 

 

15

057192

4

SCREW SHC M10-1.5 X 30 G12.9

 

 

16

0A2602

1

WASHER FLAT .688 ID X 3.25 OD

 

 

17

042558

1

KEY SQ 3/8 X 1 STEEL

 

 

18

0A2601

1

SCREW HHC M16-2.0 X 45 G8.8

 

 

19

022264

4

WASHER LOCK #8-M4

 

 

20

038150

4

WASHER FLAT #8 ZINC

 

 

21

077043F

1

CONDUIT FLEX 1-1/4” (30” LG - 3.0L FORD & 3.9L CHRYSLER)

 

 

 

 

077043F

1

CONDUIT FLEX 1-1/4” (18” LG – 2.5L FORD)

 

 

 

ROTOR REPLACEMENT PARTS

 

 

 

 

 

30

047248

1

BALL BEARING-45 MM

 

 

31

070892

1

SLIP RING -MACHINED-

 

 

41

Image 43
Contents Liquid-cooled, Prepackaged Standby Generators Introduction Authorized Service Dealer Location‹ Operation and Maintenance ‹ HOW to Obtain ServiceTable of Contents  Warning   Electrical Hazards  Generator AC Connection Systems Transfer SwitchGenerator Automatic System OperationEngine Protective Devices ‹ 1.7.1 LOW OIL Pressure Switch‹ 1.7.2 High Coolant Temperature Switch Generator Fuel SystemUnpacking Fuel Consumption SpecificationsReconfiguring the Fuel System Lifting the GeneratorCoolant Recommendations Torque SpecificationsBefore Installation Standby Generator Installation‹ 2.1.2 Other Published Standards Generator LocationGenerator Mounting Support ‹ 2.1.1 Nfpa StandardsGrounding the Generator Basic Standby Electric SystemTotal Circuit Isolation Method Emergency Circuit Isolation MethodBattery Installation Transfer Switch Signal ConnectionsGenerator AC Neutral Connections Preparation Before START-UP Control Console Components Using AN Engineered GTS Transfer Switch‹ 3.2.1 AUTO/OFF/MANUAL Switch ‹ 3.2.2 Fault Indicator LED‹ 3.2.6 System Ready LED Engine Governor Adjustments‹ 3.2.5 SET Exercise Time Switch Manual Transfer START-UPAutomatic Operation Retransfer and ShutdownWeekly Exercise Cycle Checking Fluid Levels Overload Protection for Engine DC Electrical SystemCooling System ‹ 4.5.4 Inspect Cooling System ‹ 4.5.2 Check Battery‹ 4.5.1 Check Engine OIL Level ‹ 4.5.3 Exercise System‹ 4.5.13 Coolant Change Miscellaneous Maintenance‹ 4.5.11 Changing the Engine AIR Cleaner ‹ 4.6.1 Cleaning the Generator‹ 4.6.4 Battery Replacement ‹ 4.6.3 Battery MaintenanceService Maintenance Interval Information Scheduled MaintenanceLevel Maintenance Level Problem Cause Correction Troubleshooting PointsElectrical Data Electrical Data Electrical Data Electrical Data Engine Block Battery Post Covwer Black Assy WireHold Down Battery BOOT, Contactor CablesDetail Duct Discharge LH AL Assy Wire 14AWG 7.5 #0 GRN/YELDuct Intake MID AL Duct Discharge RH ALPage Cover Front Panel HSB Assy 2A 12V UL BatteryControl BOX HSB Decal AVR CoverComes with Engine Plug STD Pipe 3/8 Cover Flywheel Access CountersunkAssembly Resistor Flexplate 3.9L HSBTo a 17 Radiator Support L/H Side Tank Coolant RecoveryRadiator Copper Brass VENTURI,3.9L Cryslr HSB 22FANTo Engine Flange Fuel Inlet Base AIR Cleaner PlateHold Down AIR Cleaner Plate AIR Cleaner TOPLocktight Rotor 39030AD1 HSB Tecum Rotor 390 15KW 1P Direct HSB 2.5L FordRotor 390 20KW 1P Direct HSB 2.5L Ford Rotor 390 25KW 1P Direct HSB 2.5L FordExhaust Blanket 800MM NUT TOP Lock FL M12-1.75Exhaust Flange 2 Pipe Washer Lock M12Installation Diagram 40kW Liquid-cooled Generators 40kW Liquid-cooled Generators This Warranty Shall not Apply to the Following

005012-1 specifications

Generac Power Systems 005012-1 is a high-performance generator designed to provide reliable backup power for homes and businesses. Known for its innovative features and advanced technology, this generator is engineered to ensure consistent performance during power outages.

At the heart of the 005012-1 is its robust engine. With a Generac 999cc V-Twin OHV engine, it delivers impressive power output and durability. This engine is designed to run efficiently, making the generator an optimal choice for extended use during outages. The Quiet Test feature allows the generator to run at a lower volume during self-diagnostic tests, ensuring minimal disturbance to its surroundings.

One of the standout features of the 005012-1 is its ability to automatically detect power loss and start up within seconds. This automatic transfer switch ensures that when the primary power source fails, the generator takes over seamlessly, keeping essential appliances and systems operational. This rapid response time is crucial for maintaining comfort and safety during outages.

The generator is equipped with a user-friendly control panel that includes an LCD display. This panel provides real-time information about power usage, operational status, and maintenance reminders, enabling users to stay informed and address any issues promptly. Additionally, the model offers flexible monitoring options through mobile connectivity, allowing users to check the generator's status remotely via smartphone or other devices.

Designed for longevity, the 005012-1 features a durable aluminum enclosure that protects the generator from the elements, ensuring reliable operation in various conditions. Its compact design allows for easy installation and integration into existing power systems without occupying excessive space.

Fuel efficiency is another hallmark of the 005012-1, as it operates on propane or natural gas, providing flexibility in fuel choice. This versatility not only aids in reducing operational costs but also appeals to environmentally conscious users seeking cleaner energy solutions.

Overall, Generac Power Systems 005012-1 stands out as a dependable and technologically advanced generator, combining power, efficiency, and user-friendly features. Its commitment to reliability makes it a top choice for those looking to safeguard their homes and businesses against unexpected power interruptions.