Generac Power Systems 005012-1 Weldment MTG Base 3.9L Cryslr, NUT Flanged HEX M12-1.75, Assy Wire

Page 31

 

 

 

 

Section 7 - Exploded Views and Parts

 

 

 

 

 

 

 

 

 

 

 

 

40kW Liquid-cooled Generators

 

 

 

 

Mounting Base — Drawing No. 0E8084-C

 

ITEM

PART NO.

QTY.

DESCRIPTION

 

1

0E7331

1

WELDMENT MTG BASE 3.9L CRYSLR

 

2

052860

4

NUT FLANGED HEX M12-1.75

 

3

052251

4

DAMPENER VIBRATION 40 BLUE

 

4

052257

4

SPACER .49 X .62 X 1.87 PWDR/ZNC

 

5

052252

4

DAMPENER VIBRATION

 

6

052259

4

WASHER FLAT M12

 

7

052891

4

SCREW HHC M12-1.75 X 80 G8.8

 

8

0536210214

1

ASSY WIRE 15.0”

 

9

074906

1

SCREW HHTT M6-1.0 X 20 BP

 

10

047411

1

SCREW HHC M6-1.0 X 16 BP

 

11

055414

1

LUG SLDLSS #2-#8 X 17/64 CU

 

12

026850

2

WASHER SHAKEPROOF EXT 1/4 STL

 

13

022097

1

WASHER LOCK M6-1/4

 

14

022473

1

WASHER FLAT M6-1/4 ZINC

 

15

049813

1

NUT HEX M6 -1.0 G8 YEL CHR

 

16

0A1694

4

1-1/2” BUTTON PLUG

 

18

025507

3

WASHER SHAKEPROOF EXT 7/16 STL

 

19

0E7359

2

ENGINE MOUNT (3.9L CHRYSLER)

 

20

027482

2

WASHER SHAKEPROOF EXT 5/16 STL

 

21

022129

1

WASHER LOCK M8-5/16

 

22

045771

1

NUT HEX M8-1.25 G8 YEL CHR

 

23*

051756

1

SCREW HHC M10-1.5 X 20 G8.8

 

24*

046526

1

WASHER LOCK M10

 

25*

022131

1

WASHER FLAT 3/8-M10 ZINC

 

26*

055934M

1

CLAMP VINYL .75 X .343 Z

 

27

049820

2

NUT HEX LOCK M8-1.25 NY INS

 

28

059473

1

HOLD DOWN BATTERY

 

29

061902

1

HOLD DOWN BATTERY

 

30

058665

REF.

BATT 12VDC 90-AH 27F (NOT INCLUDED)

 

31

038804D

1

CABLE BATT RED #4 X 20.00

 

32

038805J

1

CABLE BATT BLK #1 X 30.00

 

33

021991

1

EARTH STRAP

 

34

036833

6

SCREW HHC 3/8-16 X 1 G8

 

35

022237

6

WASHER LOCK 3/8

 

36

022131

6

WASHER FLAT 3/8 ZINC

 

37

0F3976

1

BOOT, CONTACTOR CABLES

 

38

050331

1

BATTERY POST COVWER (BLACK)

 

39

050331A

1

BATTERY POST COVWER (RED)

 

40

0A4010

2

SCREW HHC M8-1.25 X 60 G8.8 FT

 

41

052858

2

NUT TOP LOCK FL M8-1.25

 

42

065852

1

SPRING CLIP HOLDER .37-.62

 

43

045764

1

SCREW HHTT M4-0.7 X 8 BP

* NOT SHOWN-USED TO HOLD DOWN I/N 32.

29

Image 31
Contents Liquid-cooled, Prepackaged Standby Generators Introduction Authorized Service Dealer Location‹ Operation and Maintenance ‹ HOW to Obtain ServiceTable of Contents  Warning   Electrical Hazards  Generator AC Connection Systems Transfer SwitchGenerator Automatic System OperationEngine Protective Devices ‹ 1.7.1 LOW OIL Pressure Switch‹ 1.7.2 High Coolant Temperature Switch Generator Fuel SystemUnpacking Fuel Consumption SpecificationsReconfiguring the Fuel System Lifting the GeneratorCoolant Recommendations Torque SpecificationsBefore Installation Standby Generator Installation‹ 2.1.2 Other Published Standards Generator LocationGenerator Mounting Support ‹ 2.1.1 Nfpa StandardsGrounding the Generator Basic Standby Electric SystemTotal Circuit Isolation Method Emergency Circuit Isolation MethodBattery Installation Transfer Switch Signal ConnectionsGenerator AC Neutral Connections Preparation Before START-UP Control Console Components Using AN Engineered GTS Transfer Switch‹ 3.2.1 AUTO/OFF/MANUAL Switch ‹ 3.2.2 Fault Indicator LED‹ 3.2.6 System Ready LED Engine Governor Adjustments‹ 3.2.5 SET Exercise Time Switch Manual Transfer START-UPAutomatic Operation Retransfer and ShutdownWeekly Exercise Cycle Checking Fluid Levels Overload Protection for Engine DC Electrical SystemCooling System ‹ 4.5.4 Inspect Cooling System ‹ 4.5.2 Check Battery‹ 4.5.1 Check Engine OIL Level ‹ 4.5.3 Exercise System‹ 4.5.13 Coolant Change Miscellaneous Maintenance‹ 4.5.11 Changing the Engine AIR Cleaner ‹ 4.6.1 Cleaning the Generator‹ 4.6.4 Battery Replacement ‹ 4.6.3 Battery MaintenanceService Maintenance Interval Information Scheduled MaintenanceLevel Maintenance Level Problem Cause Correction Troubleshooting PointsElectrical Data Electrical Data Electrical Data Electrical Data Engine Block Battery Post Covwer Black Assy WireHold Down Battery BOOT, Contactor CablesDetail Duct Discharge LH AL Assy Wire 14AWG 7.5 #0 GRN/YELDuct Intake MID AL Duct Discharge RH ALPage Cover Front Panel HSB Assy 2A 12V UL BatteryControl BOX HSB Decal AVR CoverComes with Engine Plug STD Pipe 3/8 Cover Flywheel Access CountersunkAssembly Resistor Flexplate 3.9L HSBTo a 17 Radiator Support L/H Side Tank Coolant RecoveryRadiator Copper Brass VENTURI,3.9L Cryslr HSB 22FANTo Engine Flange Fuel Inlet Base AIR Cleaner PlateHold Down AIR Cleaner Plate AIR Cleaner TOPLocktight Rotor 39030AD1 HSB Tecum Rotor 390 15KW 1P Direct HSB 2.5L FordRotor 390 20KW 1P Direct HSB 2.5L Ford Rotor 390 25KW 1P Direct HSB 2.5L FordExhaust Blanket 800MM NUT TOP Lock FL M12-1.75Exhaust Flange 2 Pipe Washer Lock M12Installation Diagram 40kW Liquid-cooled Generators 40kW Liquid-cooled Generators This Warranty Shall not Apply to the Following

005012-1 specifications

Generac Power Systems 005012-1 is a high-performance generator designed to provide reliable backup power for homes and businesses. Known for its innovative features and advanced technology, this generator is engineered to ensure consistent performance during power outages.

At the heart of the 005012-1 is its robust engine. With a Generac 999cc V-Twin OHV engine, it delivers impressive power output and durability. This engine is designed to run efficiently, making the generator an optimal choice for extended use during outages. The Quiet Test feature allows the generator to run at a lower volume during self-diagnostic tests, ensuring minimal disturbance to its surroundings.

One of the standout features of the 005012-1 is its ability to automatically detect power loss and start up within seconds. This automatic transfer switch ensures that when the primary power source fails, the generator takes over seamlessly, keeping essential appliances and systems operational. This rapid response time is crucial for maintaining comfort and safety during outages.

The generator is equipped with a user-friendly control panel that includes an LCD display. This panel provides real-time information about power usage, operational status, and maintenance reminders, enabling users to stay informed and address any issues promptly. Additionally, the model offers flexible monitoring options through mobile connectivity, allowing users to check the generator's status remotely via smartphone or other devices.

Designed for longevity, the 005012-1 features a durable aluminum enclosure that protects the generator from the elements, ensuring reliable operation in various conditions. Its compact design allows for easy installation and integration into existing power systems without occupying excessive space.

Fuel efficiency is another hallmark of the 005012-1, as it operates on propane or natural gas, providing flexibility in fuel choice. This versatility not only aids in reducing operational costs but also appeals to environmentally conscious users seeking cleaner energy solutions.

Overall, Generac Power Systems 005012-1 stands out as a dependable and technologically advanced generator, combining power, efficiency, and user-friendly features. Its commitment to reliability makes it a top choice for those looking to safeguard their homes and businesses against unexpected power interruptions.