Generac Power Systems 005012-1 Scheduled Maintenance, Service Maintenance Interval Information

Page 22

Section 4 — Maintenance

40kW Liquid-cooled Generators

4.7SCHEDULED MAINTENANCE

Following is a recommended maintenance schedule for QuietSource small standby and residential generator sets. The established intervals in the schedule are the maximum recommended when the unit is used in an average service application. They will need to be decreased (performed more frequently) if the unit is used in a severe application. Use calendar time from the previous maintenance interval to determine the next required maintenance interval.

Service Maintenance Interval Information:

The various service maintenance intervals are designated by interval numbers as follows:

1An early inspection of the generator set to ensure it is ready to operate when required and to identify any poten- tial problem areas.

Performed monthly, this procedure requires approximately .5 man-hours per unit to complete.

This inspection may be performed by the end user providing the following safety steps are taken to prevent the engine from starting automatically without warning:

To prevent injury, perform the following steps in the order indicated before starting any maintenance:

Disable the generator set from starting and/or connecting to the load by setting the control panel AUTO/ OFF/MANUAL switch to the “OFF” position.

Remove the control panel fuse.

Turn off the battery charger.

Remove the negative battery cable.

The battery charger must be turned off BEFORE removing the battery cable to prevent an over current condition from burning out sensitive control panel components and circuits.

Following all maintenance, reverse these steps to insure the unit is returned to standby setup for normal operation when required.

2A break-in service inspection of the generator set to ensure it is ready to operate and carry the load when required, and to identify any potential problem areas.

Performed ONLY ONCE following the first three months after purchase of the unit and requires approxi- mately 2.5 man-hours per unit to complete.

This inspection contains some maintenance tasks which require special tools, equipment, and/or knowledge to accomplish and should be performed only by an Authorized Service Dealer.

3An operational inspection of the generator set to ensure it is ready to operate and carry the load when required, and to identify any potential problem areas.

Performed semi-annually, this procedure requires approximately 1.5 man-hours per unit to complete.

This inspection contains some maintenance tasks which require special tools, equipment, and/or knowledge to accomplish and should be performed only by an Authorized Service Dealer.

4A mid-level inspection of the generator set to ensure it is ready to operate and carry the load when required, and to identify any potential problem areas.

Performed annually, this procedure requires approximately 4.0 man-hours per unit to complete.

This inspection contains some maintenance tasks which require special tools, equipment, and/or knowledge to accomplish and should be performed only by an Authorized Service Dealer.

NOTE:

If the generator experiences heavy use, the maintenance intervals should be reduced so that procedures are performed more frequently.

20

Image 22
Contents Liquid-cooled, Prepackaged Standby Generators ‹ HOW to Obtain Service Authorized Service Dealer Location‹ Operation and Maintenance IntroductionTable of Contents  Warning   Electrical Hazards  Automatic System Operation Transfer SwitchGenerator Generator AC Connection SystemsGenerator Fuel System ‹ 1.7.1 LOW OIL Pressure Switch‹ 1.7.2 High Coolant Temperature Switch Engine Protective DevicesUnpacking Lifting the Generator SpecificationsReconfiguring the Fuel System Fuel ConsumptionStandby Generator Installation Torque SpecificationsBefore Installation Coolant Recommendations‹ 2.1.1 Nfpa Standards Generator LocationGenerator Mounting Support ‹ 2.1.2 Other Published StandardsEmergency Circuit Isolation Method Basic Standby Electric SystemTotal Circuit Isolation Method Grounding the GeneratorBattery Installation Transfer Switch Signal ConnectionsGenerator AC Neutral Connections Preparation Before START-UP ‹ 3.2.2 Fault Indicator LED Using AN Engineered GTS Transfer Switch‹ 3.2.1 AUTO/OFF/MANUAL Switch Control Console ComponentsManual Transfer START-UP Engine Governor Adjustments‹ 3.2.5 SET Exercise Time Switch ‹ 3.2.6 System Ready LEDAutomatic Operation Retransfer and ShutdownWeekly Exercise Cycle Checking Fluid Levels Overload Protection for Engine DC Electrical SystemCooling System ‹ 4.5.3 Exercise System ‹ 4.5.2 Check Battery‹ 4.5.1 Check Engine OIL Level ‹ 4.5.4 Inspect Cooling System‹ 4.6.1 Cleaning the Generator Miscellaneous Maintenance‹ 4.5.11 Changing the Engine AIR Cleaner ‹ 4.5.13 Coolant Change‹ 4.6.3 Battery Maintenance ‹ 4.6.4 Battery ReplacementScheduled Maintenance Service Maintenance Interval InformationLevel Maintenance Level Troubleshooting Points Problem Cause CorrectionElectrical Data Electrical Data Electrical Data Electrical Data Engine Block BOOT, Contactor Cables Assy WireHold Down Battery Battery Post Covwer BlackDetail Duct Discharge RH AL Assy Wire 14AWG 7.5 #0 GRN/YELDuct Intake MID AL Duct Discharge LH ALPage Decal AVR Cover Assy 2A 12V UL BatteryControl BOX HSB Cover Front Panel HSBComes with Engine Flexplate 3.9L HSB Cover Flywheel Access CountersunkAssembly Resistor Plug STD Pipe 3/8To a 17 VENTURI,3.9L Cryslr HSB 22FAN Tank Coolant RecoveryRadiator Copper Brass Radiator Support L/H SideTo Engine Plate AIR Cleaner TOP Base AIR Cleaner PlateHold Down AIR Cleaner Flange Fuel InletLocktight Rotor 390 25KW 1P Direct HSB 2.5L Ford Rotor 390 15KW 1P Direct HSB 2.5L FordRotor 390 20KW 1P Direct HSB 2.5L Ford Rotor 39030AD1 HSB TecumWasher Lock M12 NUT TOP Lock FL M12-1.75Exhaust Flange 2 Pipe Exhaust Blanket 800MMInstallation Diagram 40kW Liquid-cooled Generators 40kW Liquid-cooled Generators This Warranty Shall not Apply to the Following

005012-1 specifications

Generac Power Systems 005012-1 is a high-performance generator designed to provide reliable backup power for homes and businesses. Known for its innovative features and advanced technology, this generator is engineered to ensure consistent performance during power outages.

At the heart of the 005012-1 is its robust engine. With a Generac 999cc V-Twin OHV engine, it delivers impressive power output and durability. This engine is designed to run efficiently, making the generator an optimal choice for extended use during outages. The Quiet Test feature allows the generator to run at a lower volume during self-diagnostic tests, ensuring minimal disturbance to its surroundings.

One of the standout features of the 005012-1 is its ability to automatically detect power loss and start up within seconds. This automatic transfer switch ensures that when the primary power source fails, the generator takes over seamlessly, keeping essential appliances and systems operational. This rapid response time is crucial for maintaining comfort and safety during outages.

The generator is equipped with a user-friendly control panel that includes an LCD display. This panel provides real-time information about power usage, operational status, and maintenance reminders, enabling users to stay informed and address any issues promptly. Additionally, the model offers flexible monitoring options through mobile connectivity, allowing users to check the generator's status remotely via smartphone or other devices.

Designed for longevity, the 005012-1 features a durable aluminum enclosure that protects the generator from the elements, ensuring reliable operation in various conditions. Its compact design allows for easy installation and integration into existing power systems without occupying excessive space.

Fuel efficiency is another hallmark of the 005012-1, as it operates on propane or natural gas, providing flexibility in fuel choice. This versatility not only aids in reducing operational costs but also appeals to environmentally conscious users seeking cleaner energy solutions.

Overall, Generac Power Systems 005012-1 stands out as a dependable and technologically advanced generator, combining power, efficiency, and user-friendly features. Its commitment to reliability makes it a top choice for those looking to safeguard their homes and businesses against unexpected power interruptions.