Generac Power Systems 005012-1 owner manual Introduction, Authorized Service Dealer Location

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INTRODUCTION

Thank you for purchasing this model of the QuietSource standby generator set product line by Generac Power Systems.

Every effort was expended to make sure that the information and instructions in this manual are both accurate and current at the time the manual was writ- ten. However, the manufacturer reserves the right to change, alter or otherwise improve this product(s) at any time without prior notice.

‹READ THIS MANUAL THOROUGHLY

If any portion of this manual is not understood, con- tact the nearest Authorized Service Dealer for start- ing, operating and servicing procedures.

Throughout this publication, and on tags and decals affixed to the generator, DANGER, WARNING, CAUTION and NOTE blocks are used to alert personnel to spe- cial instructions about a particular service or opera- tion that may be hazardous if performed incorrectly or carelessly. Observe them carefully. Their definitions are as follows:

DANGER

After this heading, read instructions that, if not strictly complied with, will result in personal injury or property damage.

After this heading, read instructions that, if not strictly complied with, may result in personal injury or property damage.

After this heading, read instructions that, if not strictly complied with, could result in damage to equipment and/or property.

NOTE:

After this heading, read explanatory statements that require special emphasis.

These safety warnings cannot eliminate the hazards that they indicate. Common sense and strict compli- ance with the special instructions while performing the service are essential to preventing accidents.

Four commonly used safety symbols accompany the DANGER, WARNING and CAUTION blocks. The type of information each indicates is as follows:

This symbol points out important safety informa- tion that, if not followed, could endanger personal safety and/or property of others.

This symbol points out potential explosion hazard.

This symbol points out potential fire hazard.

Thishazard.symbol points out potential electrical shock

The operator is responsible for proper and safe use of the equipment. The manufacturer strongly recom- mends that the operator read this Owner's Manual and thoroughly understand all instructions before using this equipment. The manufacturer also strong- ly recommends instructing other users to properly start and operate the unit. This prepares them if they need to operate the equipment in an emergency.

‹OPERATION AND MAINTENANCE

It is the operator's responsibility to perform all safety checks, to make sure that all maintenance for safe operation is performed promptly, and to have the equipment checked periodically by an Authorized Service Dealer. Normal maintenance service and replacement of parts are the responsibility of the owner/operator and, as such, are not considered defects in materials or workmanship within the terms of the warranty. Individual operating habits and usage contribute to the need for maintenance service.

Proper maintenance and care of the generator ensures a minimum number of problems and keep operating expenses at a minimum. See the Authorized Service Dealer for service aids and accessories.

Operating instructions presented in this manual assume that the standby electric system has been installed by an Authorized Service Dealer or other competent, qualified contractor. Installation of this equipment is not a “do-it-yourself” project.

‹HOW TO OBTAIN SERVICE

When the generator requires servicing or repairs, contact an Authorized Service Dealer for assistance. Service technicians are factory-trained and are capa- ble of handling all service needs.

When contacting an Authorized Service Dealer about parts and service, always supply the complete model number of the unit as given on the front cover of this manual or on the DATA LABEL affixed to the unit.

AUTHORIZED SERVICE

DEALER LOCATION

To locate the nearest AUTHORIZED SERVICE

DEALER, please call this number:

1-800-333-1322

OR

Locate us on the web at:

www.generac.com

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Contents Liquid-cooled, Prepackaged Standby Generators ‹ HOW to Obtain Service Authorized Service Dealer Location‹ Operation and Maintenance IntroductionTable of Contents  Warning   Electrical Hazards  Automatic System Operation Transfer SwitchGenerator Generator AC Connection SystemsGenerator Fuel System ‹ 1.7.1 LOW OIL Pressure Switch‹ 1.7.2 High Coolant Temperature Switch Engine Protective DevicesUnpacking Lifting the Generator SpecificationsReconfiguring the Fuel System Fuel ConsumptionStandby Generator Installation Torque SpecificationsBefore Installation Coolant Recommendations‹ 2.1.1 Nfpa Standards Generator LocationGenerator Mounting Support ‹ 2.1.2 Other Published StandardsEmergency Circuit Isolation Method Basic Standby Electric SystemTotal Circuit Isolation Method Grounding the GeneratorGenerator AC Neutral Connections Transfer Switch Signal ConnectionsBattery Installation Preparation Before START-UP ‹ 3.2.2 Fault Indicator LED Using AN Engineered GTS Transfer Switch‹ 3.2.1 AUTO/OFF/MANUAL Switch Control Console ComponentsManual Transfer START-UP Engine Governor Adjustments‹ 3.2.5 SET Exercise Time Switch ‹ 3.2.6 System Ready LEDWeekly Exercise Cycle Retransfer and ShutdownAutomatic Operation Cooling System Overload Protection for Engine DC Electrical SystemChecking Fluid Levels ‹ 4.5.3 Exercise System ‹ 4.5.2 Check Battery‹ 4.5.1 Check Engine OIL Level ‹ 4.5.4 Inspect Cooling System‹ 4.6.1 Cleaning the Generator Miscellaneous Maintenance‹ 4.5.11 Changing the Engine AIR Cleaner ‹ 4.5.13 Coolant Change‹ 4.6.3 Battery Maintenance ‹ 4.6.4 Battery ReplacementScheduled Maintenance Service Maintenance Interval InformationLevel Maintenance Level Troubleshooting Points Problem Cause CorrectionElectrical Data Electrical Data Electrical Data Electrical Data Engine Block BOOT, Contactor Cables Assy WireHold Down Battery Battery Post Covwer BlackDetail Duct Discharge RH AL Assy Wire 14AWG 7.5 #0 GRN/YELDuct Intake MID AL Duct Discharge LH ALPage Decal AVR Cover Assy 2A 12V UL BatteryControl BOX HSB Cover Front Panel HSBComes with Engine Flexplate 3.9L HSB Cover Flywheel Access CountersunkAssembly Resistor Plug STD Pipe 3/8To a 17 VENTURI,3.9L Cryslr HSB 22FAN Tank Coolant RecoveryRadiator Copper Brass Radiator Support L/H SideTo Engine Plate AIR Cleaner TOP Base AIR Cleaner PlateHold Down AIR Cleaner Flange Fuel InletLocktight Rotor 390 25KW 1P Direct HSB 2.5L Ford Rotor 390 15KW 1P Direct HSB 2.5L FordRotor 390 20KW 1P Direct HSB 2.5L Ford Rotor 39030AD1 HSB TecumWasher Lock M12 NUT TOP Lock FL M12-1.75Exhaust Flange 2 Pipe Exhaust Blanket 800MMInstallation Diagram 40kW Liquid-cooled Generators 40kW Liquid-cooled Generators This Warranty Shall not Apply to the Following

005012-1 specifications

Generac Power Systems 005012-1 is a high-performance generator designed to provide reliable backup power for homes and businesses. Known for its innovative features and advanced technology, this generator is engineered to ensure consistent performance during power outages.

At the heart of the 005012-1 is its robust engine. With a Generac 999cc V-Twin OHV engine, it delivers impressive power output and durability. This engine is designed to run efficiently, making the generator an optimal choice for extended use during outages. The Quiet Test feature allows the generator to run at a lower volume during self-diagnostic tests, ensuring minimal disturbance to its surroundings.

One of the standout features of the 005012-1 is its ability to automatically detect power loss and start up within seconds. This automatic transfer switch ensures that when the primary power source fails, the generator takes over seamlessly, keeping essential appliances and systems operational. This rapid response time is crucial for maintaining comfort and safety during outages.

The generator is equipped with a user-friendly control panel that includes an LCD display. This panel provides real-time information about power usage, operational status, and maintenance reminders, enabling users to stay informed and address any issues promptly. Additionally, the model offers flexible monitoring options through mobile connectivity, allowing users to check the generator's status remotely via smartphone or other devices.

Designed for longevity, the 005012-1 features a durable aluminum enclosure that protects the generator from the elements, ensuring reliable operation in various conditions. Its compact design allows for easy installation and integration into existing power systems without occupying excessive space.

Fuel efficiency is another hallmark of the 005012-1, as it operates on propane or natural gas, providing flexibility in fuel choice. This versatility not only aids in reducing operational costs but also appeals to environmentally conscious users seeking cleaner energy solutions.

Overall, Generac Power Systems 005012-1 stands out as a dependable and technologically advanced generator, combining power, efficiency, and user-friendly features. Its commitment to reliability makes it a top choice for those looking to safeguard their homes and businesses against unexpected power interruptions.