Generac Power Systems 005012-1 Flexplate 3.9L HSB, Plug STD Pipe 3/8, Washer Flat 5/16-M8 Zinc

Page 37

Section 7 - Exploded Views and Parts

40kW Liquid-cooled Generators

Engine — Drawing No. 0E8121-H

ITEM

PART NO.

QTY.

DESCRIPTION

 

ITEM

PART NO.

QTY.

DESCRIPTION

1

0E5048A

1

FLEXPLATE 3.9L HSB

39

050873A

1

PLUG PIPE 1/4 CSK W/ VIBRA SL

2

0E7477

1

MACHINING 3.9L ENGINE ADAPTOR

40

031919

1

PLUG STD PIPE 3/8

3

0E6703

1

COVER FLYWHEEL ACCESS

 

 

 

 

COUNTERSUNK

4

0E8336

REF

REWORK 3.9L CHRYSLER ENGINE

41

022145

6

WASHER FLAT 5/16-M8 ZINC

5

0E7841

2

GASKET THERMOSTAT ADAPTOR

42

030795

6

SCREW HHC 5/16-18 X 1 G5

6

0E7254

1

MACH THERM ADAPTOR 3.9L CHRY

43

051756

5

SCREW HHC M10-1.5 X 20 G8.8

7

0E7956

1

BRACKET IGNITION COIL

44

046526

6

WASHER LOCK M10

8

0E7953

1

COIL IGNITION 3.9L CHRYSLER

45

0A1232A

1

ASSEMBLY, D.C. ALTERNATOR

9

047411

4

SCREW HHC M6-1.0 X 16 G8.8

46

0A7801B

1

PULLEY POLY-V 82 OD

10

0E8591

6

BOLT AUTO TRANS CRANKSHAFT

47

045772

1

NUT HEX M10-1.5 G8 YEL CHR

11

0E7921

1

BRACKET ALTERNATOR

48

022403

2

SCREW HHC 5/16-18 X 2 G5

12

0E7749

1

FAN SPACER ENGINE COOLING

49

0E7950

1

TUBE DIPSTICK 3.9L CHRYSLER

13

022097

7

WASHER LOCK M6-1/4

50

0E7951

1

DIPSTICK OIL LEVEL 3.9L CRYSLR

14

022473

10

WASHER FLAT 1/4-M6 ZINC

51

0E8445

1

BRACKET DIPSTICK TUBE

15

049721

2

SCREW HHC M6-1.0 X 35 G8.8 BLK

52

0E7415

1

OIL FILTER 3.9L CHRYSLER

16

049813

3

NUT HEX M6 X 1.0 G8 YEL CHR

53

042568

1

SCREW HHC M6-1.0 X 20 G8.8

17

036833

11

SCREW HHC 3/8-16 X 1 G8

54

061652

1

SCREW HHC M10-1.5 X 85 G8.8

18

022131

21

WASHER FLAT 3/8-M10 ZINC

55

031578

1

SCREW HHC 3/8-16 X 1-1/2 G8

19

022237

14

WASHER LOCK 3/8

56

082120

1

SPACER .41 X .75 X .39 ST/ZNC

20

0E6729

1

STARTER DELCO-REMY 12V

57

023645

5

SCREW SHC 3/8-16 X 1.25 G8.8 Z

21

022129

11

WASHER LOCK M8-5/16

58

0E9974

1

CAP VINYL 3/8” ID X 1” DP BLK

22

049821

3

SCREW SHC M8-1.25 X 30 G12.9

59

0D3488A

1

BELT SERPENTINE 69.39”

23

057073

1

JUNCTION BLOCK 3/8-16

60

0E7954

1

CABLE IGN COIL 3.9L CHRYSLER

24

052677

1

WASHER NYLON .50 X .87 X .06

61

0E8309

1

ASSY IGNITION MODULE 3.9L

25

066849

2

SCREW HHTT M5-0.8 X 16

62

029187

2

SPACER .19 X .31 X .50 PL

26

056739

1

RELAY SOLENOID 12VDC PNL MNT

63

032712

2

SCREW HHTT #10-32 X 1.75 CZ

27

0D2244M

1

ASSY MAGPICKUP (3/8-24 MALE)

64

054455

1

ADP OIL DRN 1/2-20

28

087599

1

PLUG PLASTIC 3/8 NPT

65

0E8606

2

SCREW PPH TAPPING #4 X 3/8” LG

29

0E0992B

REF

PLUG EXPANSION 21/32” OD

66

0E8642

REF

ASSEMBLY RESISTOR

 

 

 

(WATER PUMP) (QTY 1)

67

0E8597

1

HARNESS 3.9L CHRYSLER ENGINE

30

0E0992A

REF

PLUG EXPANSION 14.1 OD

 

 

 

 

(NOT SHOWN)

 

 

 

(INJCTOR HOLE) (QTY 6)

68

0E8755

1

HARNESS IGNITION 3.9L CHRY

31

0E7754

1

COOLING FAN 10-BLADE (KYSAIR)

 

 

 

 

(NOT SHOWN)

32

0E7854

1

CLUTCH COOLING FAN

69

0E8731

1

PLATE FLEX DISK SPACER

33

0E7855

1

TENSIONER W/BRACKET

70

026076

1

SCREW SHC 3/8-16 X 1.5 G8.8 NZ

34

0E7952

1

PULLEY CRANKSHAFT 3.9L

72

0F1444A

2

HEAT SHEILD L/H SIDE

 

 

 

CRYSLR

73

0C2454

2

SCREW THF M6-1 X 16 N WA Z/JS

35

0E0561

1

ASSY WATER LEVEL SENSOR C/E

74

043790

1

BARBED EL 90 3/8 NPT X 3/8

 

 

 

PL

75

069860C

1

HOSE OIL DRAIN ASSY 21”

36

035606

1

SENSOR HI COOLANT SHUTDOWN

76

048031J

REF

HOSE CLAMP BAND 5/8”

37

061012

1

PLUG STD PIPE 1/8 SOCKET HEAD

77

0F1444

1

HEAT SHIELD R/H SIDE

38

0A8584

1

SWITCH OIL PRESSURE10 PSI

78

026925

1

PLUG STD PIPE 3/8 STEEL SQ HD

 

 

 

2POL

79

026257

1

SCREW SHC 3/8-16 X 2 G8.8 NZ

35

Image 37
Contents Liquid-cooled, Prepackaged Standby Generators ‹ Operation and Maintenance Authorized Service Dealer Location‹ HOW to Obtain Service IntroductionTable of Contents  Warning   Electrical Hazards  Generator Transfer SwitchAutomatic System Operation Generator AC Connection Systems‹ 1.7.2 High Coolant Temperature Switch ‹ 1.7.1 LOW OIL Pressure SwitchGenerator Fuel System Engine Protective DevicesUnpacking Reconfiguring the Fuel System SpecificationsLifting the Generator Fuel ConsumptionBefore Installation Torque SpecificationsStandby Generator Installation Coolant RecommendationsGenerator Mounting Support Generator Location‹ 2.1.1 Nfpa Standards ‹ 2.1.2 Other Published StandardsTotal Circuit Isolation Method Basic Standby Electric SystemEmergency Circuit Isolation Method Grounding the GeneratorBattery Installation Transfer Switch Signal ConnectionsGenerator AC Neutral Connections Preparation Before START-UP ‹ 3.2.1 AUTO/OFF/MANUAL Switch Using AN Engineered GTS Transfer Switch‹ 3.2.2 Fault Indicator LED Control Console Components‹ 3.2.5 SET Exercise Time Switch Engine Governor AdjustmentsManual Transfer START-UP ‹ 3.2.6 System Ready LEDAutomatic Operation Retransfer and ShutdownWeekly Exercise Cycle Checking Fluid Levels Overload Protection for Engine DC Electrical SystemCooling System ‹ 4.5.1 Check Engine OIL Level ‹ 4.5.2 Check Battery‹ 4.5.3 Exercise System ‹ 4.5.4 Inspect Cooling System‹ 4.5.11 Changing the Engine AIR Cleaner Miscellaneous Maintenance‹ 4.6.1 Cleaning the Generator ‹ 4.5.13 Coolant Change‹ 4.6.4 Battery Replacement ‹ 4.6.3 Battery MaintenanceService Maintenance Interval Information Scheduled MaintenanceLevel Maintenance Level Problem Cause Correction Troubleshooting PointsElectrical Data Electrical Data Electrical Data Electrical Data Engine Block Hold Down Battery Assy WireBOOT, Contactor Cables Battery Post Covwer BlackDetail Duct Intake MID AL Assy Wire 14AWG 7.5 #0 GRN/YELDuct Discharge RH AL Duct Discharge LH ALPage Control BOX HSB Assy 2A 12V UL BatteryDecal AVR Cover Cover Front Panel HSBComes with Engine Assembly Resistor Cover Flywheel Access CountersunkFlexplate 3.9L HSB Plug STD Pipe 3/8To a 17 Radiator Copper Brass Tank Coolant RecoveryVENTURI,3.9L Cryslr HSB 22FAN Radiator Support L/H SideTo Engine Hold Down AIR Cleaner Base AIR Cleaner PlatePlate AIR Cleaner TOP Flange Fuel InletLocktight Rotor 390 20KW 1P Direct HSB 2.5L Ford Rotor 390 15KW 1P Direct HSB 2.5L FordRotor 390 25KW 1P Direct HSB 2.5L Ford Rotor 39030AD1 HSB TecumExhaust Flange 2 Pipe NUT TOP Lock FL M12-1.75Washer Lock M12 Exhaust Blanket 800MMInstallation Diagram 40kW Liquid-cooled Generators 40kW Liquid-cooled Generators This Warranty Shall not Apply to the Following

005012-1 specifications

Generac Power Systems 005012-1 is a high-performance generator designed to provide reliable backup power for homes and businesses. Known for its innovative features and advanced technology, this generator is engineered to ensure consistent performance during power outages.

At the heart of the 005012-1 is its robust engine. With a Generac 999cc V-Twin OHV engine, it delivers impressive power output and durability. This engine is designed to run efficiently, making the generator an optimal choice for extended use during outages. The Quiet Test feature allows the generator to run at a lower volume during self-diagnostic tests, ensuring minimal disturbance to its surroundings.

One of the standout features of the 005012-1 is its ability to automatically detect power loss and start up within seconds. This automatic transfer switch ensures that when the primary power source fails, the generator takes over seamlessly, keeping essential appliances and systems operational. This rapid response time is crucial for maintaining comfort and safety during outages.

The generator is equipped with a user-friendly control panel that includes an LCD display. This panel provides real-time information about power usage, operational status, and maintenance reminders, enabling users to stay informed and address any issues promptly. Additionally, the model offers flexible monitoring options through mobile connectivity, allowing users to check the generator's status remotely via smartphone or other devices.

Designed for longevity, the 005012-1 features a durable aluminum enclosure that protects the generator from the elements, ensuring reliable operation in various conditions. Its compact design allows for easy installation and integration into existing power systems without occupying excessive space.

Fuel efficiency is another hallmark of the 005012-1, as it operates on propane or natural gas, providing flexibility in fuel choice. This versatility not only aids in reducing operational costs but also appeals to environmentally conscious users seeking cleaner energy solutions.

Overall, Generac Power Systems 005012-1 stands out as a dependable and technologically advanced generator, combining power, efficiency, and user-friendly features. Its commitment to reliability makes it a top choice for those looking to safeguard their homes and businesses against unexpected power interruptions.