Country Home Products 10 HP manual Clutch Removal, Disassembly, and Re-Assembly

Page 40

Clutch Removal, Disassembly, and Re-Assembly

If it is necessary to disassemble your Clutch, follow these steps.

Tools and Supplies Needed:

•9/16" socket with extension

•Pliers, Retainer Ring

•Pliers (wrap the gripping surface in tape to avoid scratching the spring surface)

•Anti-seize compound

1.Perform steps 1 through 4 on the previous page to remove the Clutch.

2.Remove the Retainer Ring and Flat Washer and slide the Hub out of the Drum Assembly (Figure 16).

3.Unhook one Spring from its Shoe (Figure 16).

NOTE: Use tape wrapped pliers to avoid nicking the Spring.

4.Carefully note the position of Shoes and remove Shoes from the Hub (Figure 16).

5.Position the new Shoes correctly on the Hub, noting how the old ones were removed.

6.Place one end of each Spring over a Shoe pin, stretch the Spring just enough to clear pin on the other Shoe. Use tape wrapped pliers to avoid nicking the Spring. Avoid over stretching that may damage the Spring. Repeat for all Shoes.

7.Reassemble the Drum to the Hub, reinstall the Washer on Hub Shaft, and secure in place with the Retainer Ring (Figure 16).

8.Clean the engine crankshaft and remove any burrs, then apply anti-seize compound to the crankshaft.

9.Install the Key in the keyway of the Clutch Hub, align the Key with the slot in the engine crankshaft, and then slide the rebuilt Clutch Assembly onto the crankshaft followed by the 3/8" Flat Washer, Lock Washer and 3/8" Bolt. Tighten the Bolt securely.

10.Reinstall the Drive Belt and set the Drive Belt tension and alignment per Steps 3 through 5 on page 28.

11.Reinstall the Belt Guard.

Retainer Ring

Drum

Flat Washer

Shoe

Spring

Hub

Figure 16

36 DR® 10 HP CHIPPER

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Contents DR→ 10 HP Chipper Safety & Operating Instructions Toll-free phone 1-800-DR-OWNER Table of Contents Iv DR 10 HP Chipper Introducing the DR 10 HP Chipper Conventions used in this manualDR 10 HP Chipper General Safety Rules LabelsDR 10 HP Chipper DR 10 HP Chipper is made in the U.S.A. #091-0062 Protecting Yourself and Those Around You Safety for Children and Pets Safety with Gasoline Powered EnginesGeneral Safety Additional Information and Potential Changes 10 DR 10 HP Chipper Setting UP Your DR 10 HP Chipper UnpackingRepresentatives at our toll free number 1-800-DR-OWNER Tools and Supplies NeededBe careful when cutting the banding Check the Tire Pressure Attaching the Chipper HopperTool Needed Adding the Engine Oil and Gasoline CapacitiesFront 16 DR 10 HP Chipper Operating Your DR 10 HP Chipper Before Starting the EngineOperation Notes Processing Limbs and Branches Starting and Stopping the Engine Using the Chipper Hopper Disassemble To Free a Jammed FlywheelReassemble Call Toll Free 1-800-DR-OWNER 24 DR 10 HP Chipper Regular Maintenance Check List ProcedureMaintaining the DR 10 HP Chipper EveryGrease Fittings Supplies NeededRemoving and Replacing the Engine Oil Adjusting or Removing and Replacing the Drive Belt 2 WrenchEngine Bolts, Front Belt Tensioner Clutch Drive Belt Removing and Replacing the Chipper Knife Knife SharpeningTools Needed Adjusting the Knife to Wear Plate Gap Wrench or Socket Gap Gauge providedRemoving and Replacing the Clutch DR 10HP Chipper Engine at less than full RPMInstalling a New Clutch Assembly Clutch Removal, Disassembly, and Re-Assembly End of Season and Storage 38 DR 10 HP Chipper Troubleshooting Troubleshooting TableEngine smokes Flywheel will not turn Drive Belt burns Chipper Knife is hitting the Wear Plate Parts List DR 10 HP Chipper Parts LISTS, Schematic Diagrams and WarrantyPart# Description Schematic DR 10 HP Chipper Parts List Chipper Assembly Not IllustratedSchematic Chipper Assembly 46 DR 10 HP Chipper DR 10WarrantyHP Chipper Daily Checklist for the DR 10 HP Chipper