Bush Hog Complete Guide to Gearbox Oil and Assembly for Lawn Mowers

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ASSEMBLY

ASSEMBLY

OIL REQUIREMENTS

Tank

Rear mounted hydraulic pumps are attached directly to the tractor PTO and will be operating when the tractor engine is running. Never start a tractor with a rear mounted pump attached without first filling the hydraulic tank with the correct hydraulic oil. Bush Hog specifies hydraulic oil based on ambient operating temperature ranges as prescribed in ISO standards. The most common oil used is the AW ISO VG 100 Oil. The VG100 oil has the most optimal operating temperature range in regard to ambient temperatures but will also survive as mower component temperatures rise. It is no uncommon to see oil temperatures exceeding 200º in the summer time. In addition, a good quality VG100 oil will provide sufficient lubrication in cold temperatures to allow low idle warm up of the machine to enable operation within the temperature range specified. Hydraulic oil must be filtered prior to installing it the hydraulic tank of the mower. Fill reservoir to approximately 2” below the top of the tank. The capacity is approximately 200 liters (44 gallons). Do not overfill the tank.

FITTING CONTROL UNIT IN CAB

CABLE CONTROLLED MODELS

The control unit is bolted to a mounting bracket.

This bracket may be bolted to the mud wing or cab cladding in a convenient location ensuring that no structural member of the cab or roll bar is drilled.

In deciding the final position of the control box remember not to exceed the minimum acceptable bend -radii of 8"' for the cables.

The control lever for the cable operated rotor control valve is mounted in a similar fashion adopting the same precautions pertaining to drilling and cable runs.

RUNNING UP PROCEDURE

1.Ensure PTO lever is in neutral position, and isolate tractor hydraulic linkage. Start tractor and select external service supply. Allow the tractor to run for several minutes before attempting to operate any of the machine control levers.

2.On operating move the levers through their complete range ensuring that all movements are functioning correctly.

3.Check the tractor rear axle oil level and top up if necessary.

4.Place the flail head at a safe attitude and bring tractor engine revolutions to 1000 rpm. Engage PTO and allow the rotor to run for several minutes. Do not leave the tractor cab or allow anyone to approach the flail head at this time.

Do not allow the pump to continue working if the rotor does not turn. Overheating and serious pump damage to the pump can be caused in a very short time.

5.After running up the machine, increase PTO speed to approximately 360 RPM. Run machine further for five minutes before disengaging the PTO and stopping tractor. The reason for this running period under a no load condition is to thoroughly circulate the oil in the reservoir through the return line filter.

6.Check the hose runs and observe that they are free from any pinching, chafing, straining or kinks. Recheck the oil level in the tank and top up as necessary.

RMB 1865 11/10

Assembly Section 3-12

© 2010 Alamo Group Inc.

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Contents RMB Warranty Information To the Owner/Operator/DealerOsha Training Requirements Alamo Group Ag. Division is willing to provide Table of Contents Maintenance Section Safety Section Safety General Safety Instructions and PracticesOperator Safety Instructions and Practices SG-36 Wait a minute...Save a life Equipment Operation Safety Instructions and Practices RMB 1865 11/10 Safety Section Stop Mowing if Passersby are Within 300 Feet Unless Safety Safety SGM-06 Maintenance and Service Safety Instructions and Practices RMB 1865 11/10 Safety Section Transporting Safety Instructions and Practices Parts InformationSafety Concluding Safety Instructions and Practices Decal Location Logo NameBooklet ReflectMULTI-DECAL InstructNFS Serial Plate 3688303 Sharp Blades 09.821.35 Decal Description Safety Safety Model Name RMB Safety Safety Safety 3688303 RMB 1865 11/10 Safety Section Federal Laws and Regulations Page Introduction Section Introduction Introduction Before Operating this Machine Assembly Section Assembly Tractor SelectionTractor Preparation Fitting Operator GuardDealer Setup Instructions SWL. Leave in Position AT this StageAttachment to Tractor Assembly Assembly Assembly Assembly Assembly Flailhead Attachment OIL Requirements Running UP ProcedureFitting Control Unit in CAB Removal from Tractor StoragePage Operation Section Operation Standard Specifications Standard Equipment and SpecificationsMachine Specifications Operator Requirements Personal Protective Equipment PPERops and Seat Belt Tractor RequirementsOperator Thrown Object Protection Tractor Lighting and SMV Emblem Tractor BallastTractor Horsepower Tractor Safety Devices3-Point Hitch Front End Weight Power Take Off PTOGetting on and OFF the Tractor HydraulicsBoarding the Tractor Dismounting the TractorStarting the Tractor PRE-OPERATION Inspection and Service Tractor Pre-Operation Inspection/ServiceBoom Unit Pre-Operation Inspection and Service Boom ARM Assembly Frame AssemblyHydraulic Line Inspection Hydraulic PUMP/OIL Reservoir Flail Head Inspection Sickle BAR Inspection Do not Operate an Unsafe Tractor or Mower Boom Mower PRE-OPERATION Inspection Machine Controls Cable Controlled Models Only Lever FunctionsOperation Rotor Controls-Gear Hydraulic Machine Only Reversing RotationWith Auto Reset selected BreakawayPowered Slew Rotor Operating Speed Wire TrapForward Speed Hedge Cutting Procedure High Voltage CablesOperation Driving the Tractor and Implement Brake and Differential Lock Setting Starting the TractorDriving the Tractor and Boom Operating the Tractor and Implement Foreign Debris HazardsBystanders/Passersby Precautions Engaging the Power Take Off PTOOperating Speed and Ground Speed Operating the MowerSGM-08 Flail Operating the Attached Mower HeadsSickle Bar Shutting Down the Attached Head TRACTOR, BOOM, and Attached Head Storage OPS-B- 0012HTransporting the Tractor and Implement Transport PositionOperation Transport POSITION-Head Attached Transport POSITION-Head RemovalTransporting on Public Roadways Operation Hauling the Tractor and Implement Operation Troubleshooting Guide Trouble Possible Cause Possible RemedyOperation Operation Maintenance Section Lubrication GeneralFiltration Maintenance Hydraulic SystemHydraulic Hoses Oil SupplyHose Replacement Hose WarrantyFlail Head CablesPTO Gearbox Proper Torque Values for Fasteners Limited Warranty Required of the Owner Required of the OperatorRMB 1865 Rear Mount Boom Mower