Exmark FMD 524, FMD 604 manual Safe Zone For Mowing, Danger, G0083

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G0083

DANGER

POTENTIAL HAZARD

Mowing on wet grass or steep slopes can cause sliding and loss of control.

WHAT CAN HAPPEN

Wheels dropping over edges, ditches, steep banks, or water can cause rollovers, which may result in serious injury, death or drowning.

HOW TO AVOID THE HAZARD

Mow up and down slopes.

Do not mow slopes when grass is wet.

Do not mow near drop-offs or near water.

Do not mow slopes greater than 15 degrees.

Reduce speed and use extreme caution on slopes.

Avoid sudden turns or rapid speed changes.

See inside the back cover to determine the approximate slope angle of the area to be mowed.

Use a walk behind mower and\or a hand trimmer near drop-offs, ditches, steep banks or water. This area can be dangerous, see Figure 1.

G0083

Figure 1

SAFE ZONE FOR MOWING

Progressively greater care is needed as the slope increases.

Always avoid sudden starts and turns.

Be aware that loss of traction may occur going downhill. Weight transfer to the front wheels may cause rear wheel to lift off ground cause loss of steering.

Watch for ditches, holes, rocks, dips, and rises that change the operating angle, as rough terrain could overturn the machine.

Remove or mark obstacles such as rocks, tree limbs, etc. from the mowing area. Tall grass can hide obstacles.

Use extreme care with grass catchers or attachments. These can change the stability of the machine and cause loss of control.

1.4.5Use EXTREME caution when backing up. LOOK BEHIND YOU!

1.4.6Stop the blades when crossing surfaces other than grass and when transporting the mower to and from the area to be mowed.

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Contents For Turf Ranger Serial Nos. 440,000 & Higher and FMD524 & FMD604 Serial Nos. 440,000 & HigherPage EFFECTIVE DATE September 1 Program EXMARK PARTS PLUS PROGRAMHow the Program Works OPERATORS MANUAL SPECIFICATIONS TABLE OF CONTENTSSAFETY ASSEMBLY INSTRUCTIONSATTENTION! BECOME ALERT YOUR SAFETY IS INVOLVED 1.SAFETY1.1 SAFETY ALERT SYMBOL 1.2 TRAININGDANGER DANGER 1.4 OPERATION SAFE ZONE FOR MOWING G0083c When parking inside a building a Before checking, cleaning, or working on the mowera Before refueling b Before making height adjustments c Disconnect battery cables in the reverse order after starting1.5 MAINTENANCE AND STORAGE 1.6 SAFETY SIGNS LOCATION LH & RH Front Top Surface of Mower Deck PART NO. 103-2248 LOCATION Steering ConsoleLOCATION Under Belt Shields LOCATION On Intake Screen Below Fuel Tank2.3 FUEL SYSTEM 2. SPECIFICATIONS2.1 MODEL NUMBER TR23KC 2.2 ENGINE 2.4 ELECTRICAL SYSTEM2.9 MOWER DECK 2.10 DIMENSIONS2.8 TIRES 2.11 TORQUE REQUIREMENTS3.1 Uncrate tractor and mower deck 3.2 SERVICE BATTERY 3. ASSEMBLY INSTRUCTIONSThe machine is shipped with a filled lead acid battery 3.5 INSTALL DRIVE WHEELS 3.3 INSTALL SEAT3.4 INSTALL REAR STEERING WHEEL 3.6 INSTALL HANDLE BARHARDWARE AND SUPPORT PIN LOCATION FOR DECK SUPPORT FRAME IDLER PULLEY KIT AND LOCATION 4. CONTROLS3.9 POSITION DISCHARGE CHUTE NOTE Do Not tow machine or transmission damage may result 5.2 MOWING 5. OPERATION INSTRUCTIONS5.1 PRE-START DRIVE WHEEL RELEASE LEVER5.3 TRANSPORTING 6. MAINTENANCE & ADJUSTMENTS 6.1 PERIODIC MAINTENANCE6.1.3 Clean transmission cooling compartment Service Interval Daily 6.1.2 Clean engine air cooling systemClean all debris from around the engine and transmission daily 6.1.4 Clean grass build-up under mower deck and check mower bladesBLADE BOLT INSTALLATION DO NOT USE WRENCH HEREb Loosen retaining clips and remove air cleaner compartment cover 6.1.6 Check for loose hardware Service Interval Daily6.1.7 Service air cleaner Service Interval 50 hrs More often under severe conditionsb Inflate tires to pressures specified in Section 2.8 Specifications 6.1.9 Check hydraulic oil level Service Interval 40 hrs6.1.10 Check tire pressures Service Interval 40 hrs 6.1.11 Check battery charge Service Interval MonthlyCASTER WHEEL ASSEMBLY LUBRICATION CHARTSERVICE FITTING LOCATIONS6.1.17 Lubrication of steering yoke pivot Service Interval Monthly 6.1.15 Remove engine shrouds and clean cooling fins6.1.16 Change fuel filter Service Interval As Required 6.1.18 Check spark plugs Service Interval 160 hrsRefer to Section 6.2.12 for inspection and adjustment procedures 6.1.19.2 Change hydraulic oil Service Interval Yearly6.1.20 Inspect Electric clutch gap Service Interval 250 hrs 6.1.22 Wheel hub, slotted nut torque specification6.2 ADJUSTMENTS Torque to 40-45 ft-lbs. 54-61 N-m, or loss of roller may result CUTTING HEIGHT ADJUSTMENTANTI-SCALP ROLLER BOLT INSTALLATION ANTI-SCALP ROLLER AND 6.2.3 Mower deck drive belt No adjustment necessaryPage PARKING BRAKE QUADRANT ADJUSTMENT NEUTRAL CENTERING DEVICE ADJUSTMENTBRAKE CONTROL LINK AND SPRING ADJUSTMENT PARKING BRAKE NEUTRAL LOCKOUT ADJUSTMENT SEAT SWITCH ADJUSTMENT MOTION CONTROL LINKAGE ADJUSTMENTELECTRIC CLUTCH ADJUSTMENT THROTTLE TENSION ARMREST ADJUSTMENTArmrest Adjustment Tab Rotate ¼ Turn 7. WASTE DISPOSAL 8. TROUBLE SHOOTING7.2 BATTERY DISPOSAL 7.1 MOTOR OIL DISPOSALENGINE TROUBLESHOOTING TABLE ENGINE TROUBLESHOOTINGPROBLEM Engine Deck Wiring Diagram 9. WIRING DIAGRAMSConsole Wiring Diagram 10.Limited Warranty Exmark Turf Equipment Page LAZER Z HP MICRO-MULCH ACCESSORYLAZER Z LAZER Z XP