Exmark FMD 524 Tires, Mower Deck, Dimensions, Torque Requirements, Rear, Drive, Front Caster

Page 16

2.8 TIRES

Rear

Drive

Front Caster

 

 

(FMD Units)

 

 

 

 

 

Type

Pneumatic

Pneumatic

Pneumatic

 

Size

18 x 7.50-8

20 x 10.00-8

11 x 4-5

 

Quantity

1

2

2

 

Tread

Turfsaver

Turfmate

Smooth

 

Ply Rating

4

4

4

 

Pressure

14 psi (97 kPa)

20 psi (138 kPa)

16 psi (110 kPa)

2.9MOWER DECK

2.9.1Model Numbers: FMD604 and FMD 524

2.9.1Cutting Width: 60 in. (152.4 cm.) 52 in. (132.1 cm.)

2.9.2Discharge: Right Side

2.9.3Optional Mulch Kit and Bagger available.

2.9.4Blade Size: 60" - (3 ea.) 20.50 in. (52.1 cm.) 52" - (3 ea.) 18.00 in. (45.72 cm.)

2.9.5Type of Drive: Electric clutch mounted on engine shaft. Blades driven by two belts with self tensioning idlers.

2.9.6Adjustable anti-scalp rollers (6 ea.)

2.9.7Cutting Height: Adjusts in 1/2” (1.3 cm) increments from 1 1/2” (3.8 cm) to 4 1/2” (11.5 cm).

2.9.8Deck Mounting: Full floating deck is attached to out-front support frame. Removable for servicing. Can be raised by one-touch electro-mechanical ball screw deck lift system for servicing and cleaning or to transfer weight to drive wheels which aides in climbing hills.

2.10DIMENSIONS

2.10.1

Overall Width

without deck

deflector up

deflector down

 

 

 

 

 

 

Turf Ranger with FMD524

49.9” (126.8 cm)

53.4” (135.6 cm)

64.2” (163.1 cm)

 

 

 

 

 

 

Turf Ranger with FMD604

49.9” (126.8 cm)

61.4” (156.0 cm)

72.2” (183.4 cm)

2.10.2

Overall Length

 

 

 

without deck

with deck

 

 

 

 

 

 

 

Turf Ranger with FMD524

70.2” (178.3 cm)

112.4” (285.5 cm)

 

 

Turf Ranger with FMD604

70.2” (178.3 cm)

112.4” (285.5 cm)

 

 

 

 

 

 

2.10.3

Curb Weight:

 

 

 

 

 

 

 

 

 

Turf Ranger with FMD524

931 lbs. (422 kg)

 

 

 

Turf Ranger with FMD604

972 lbs. (441 kg)

 

 

 

 

 

 

 

2.10.4Overall Height: 44.0” (111.8)

2.10.5Wheel Base: (center of caster tire to center of drive tire) 50.5” (128.3 cm)

2.10.6Tread Width (center to center of drive wheels): 39.75” (101 cm)

2.11TORQUE REQUIREMENTS

Bolt Location

Torque

 

Cutter Housing Spindle Nut

140-145 ft-lbs. (190-197 N-m)

Blade Mounting Bolt

115-120 ft-lbs. (156-163 N-m)

Engine Deck/Front Frame Mount

30-35 ft-lbs. (41-47 N-m)

Anti-Scalp Roller Bolts

40-45 ft-lbs. (54-61 N-m)

Engine Mounting Bolts

25-30 ft-lbs. (34-41

N-m)

Wheel Lug Nuts

90-95 ft-lbs. (122-129

N-m)

Wheel Hub Slotted Nut

minimum100 ft-lbs. (136

N-m)

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Image 16
Contents For Turf Ranger Serial Nos. 440,000 & Higher and FMD524 & FMD604 Serial Nos. 440,000 & HigherPage EFFECTIVE DATE September 1 Program EXMARK PARTS PLUS PROGRAMHow the Program Works OPERATORS MANUAL TABLE OF CONTENTS SAFETYSPECIFICATIONS ASSEMBLY INSTRUCTIONS1.SAFETY 1.1 SAFETY ALERT SYMBOLATTENTION! BECOME ALERT YOUR SAFETY IS INVOLVED 1.2 TRAININGDANGER DANGER 1.4 OPERATION SAFE ZONE FOR MOWING G0083a Before checking, cleaning, or working on the mower a Before refueling b Before making height adjustmentsc When parking inside a building c Disconnect battery cables in the reverse order after starting1.5 MAINTENANCE AND STORAGE 1.6 SAFETY SIGNS PART NO. 103-2248 LOCATION Steering Console LOCATION Under Belt ShieldsLOCATION LH & RH Front Top Surface of Mower Deck LOCATION On Intake Screen Below Fuel Tank2. SPECIFICATIONS 2.1 MODEL NUMBER TR23KC 2.2 ENGINE2.3 FUEL SYSTEM 2.4 ELECTRICAL SYSTEM2.10 DIMENSIONS 2.8 TIRES2.9 MOWER DECK 2.11 TORQUE REQUIREMENTS3.1 Uncrate tractor and mower deck 3.2 SERVICE BATTERY 3. ASSEMBLY INSTRUCTIONSThe machine is shipped with a filled lead acid battery 3.3 INSTALL SEAT 3.4 INSTALL REAR STEERING WHEEL3.5 INSTALL DRIVE WHEELS 3.6 INSTALL HANDLE BARHARDWARE AND SUPPORT PIN LOCATION FOR DECK SUPPORT FRAME IDLER PULLEY KIT AND LOCATION 4. CONTROLS3.9 POSITION DISCHARGE CHUTE NOTE Do Not tow machine or transmission damage may result 5. OPERATION INSTRUCTIONS 5.1 PRE-START5.2 MOWING DRIVE WHEEL RELEASE LEVER5.3 TRANSPORTING 6. MAINTENANCE & ADJUSTMENTS 6.1 PERIODIC MAINTENANCE6.1.2 Clean engine air cooling system Clean all debris from around the engine and transmission daily6.1.3 Clean transmission cooling compartment Service Interval Daily 6.1.4 Clean grass build-up under mower deck and check mower bladesBLADE BOLT INSTALLATION DO NOT USE WRENCH HERE6.1.6 Check for loose hardware Service Interval Daily 6.1.7 Service air cleaner Service Interval 50 hrsb Loosen retaining clips and remove air cleaner compartment cover More often under severe conditions6.1.9 Check hydraulic oil level Service Interval 40 hrs 6.1.10 Check tire pressures Service Interval 40 hrsb Inflate tires to pressures specified in Section 2.8 Specifications 6.1.11 Check battery charge Service Interval MonthlyLUBRICATION CHART SERVICECASTER WHEEL ASSEMBLY FITTING LOCATIONS6.1.15 Remove engine shrouds and clean cooling fins 6.1.16 Change fuel filter Service Interval As Required6.1.17 Lubrication of steering yoke pivot Service Interval Monthly 6.1.18 Check spark plugs Service Interval 160 hrs6.1.19.2 Change hydraulic oil Service Interval Yearly 6.1.20 Inspect Electric clutch gap Service Interval 250 hrsRefer to Section 6.2.12 for inspection and adjustment procedures 6.1.22 Wheel hub, slotted nut torque specification6.2 ADJUSTMENTS CUTTING HEIGHT ADJUSTMENT ANTI-SCALP ROLLER BOLT INSTALLATION ANTI-SCALP ROLLER ANDTorque to 40-45 ft-lbs. 54-61 N-m, or loss of roller may result 6.2.3 Mower deck drive belt No adjustment necessaryPage PARKING BRAKE QUADRANT ADJUSTMENT NEUTRAL CENTERING DEVICE ADJUSTMENTBRAKE CONTROL LINK AND SPRING ADJUSTMENT PARKING BRAKE NEUTRAL LOCKOUT ADJUSTMENT SEAT SWITCH ADJUSTMENT MOTION CONTROL LINKAGE ADJUSTMENTELECTRIC CLUTCH ADJUSTMENT THROTTLE TENSION ARMREST ADJUSTMENTArmrest Adjustment Tab Rotate ¼ Turn 8. TROUBLE SHOOTING 7.2 BATTERY DISPOSAL7. WASTE DISPOSAL 7.1 MOTOR OIL DISPOSALENGINE TROUBLESHOOTING TABLE ENGINE TROUBLESHOOTINGPROBLEM Engine Deck Wiring Diagram 9. WIRING DIAGRAMSConsole Wiring Diagram 10.Limited Warranty Exmark Turf Equipment Page MICRO-MULCH ACCESSORY LAZER ZLAZER Z HP LAZER Z XP