Exmark FMD 604 Specifications, MODEL NUMBER TR23KC 2.2 ENGINE, Fuel System, Electrical System

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2.SPECIFICATIONS

2.1MODEL NUMBER: TR23KC

2.2ENGINE

2.2.1Engine Specifications: See your engine owners manual.

2.2.23600 RPM (No Load)

2.3FUEL SYSTEM

2.3.1Capacity: 5.0 gal. (18.9 L.)

2.3.2Type of Fuel: Regular unleaded gasoline 87 octane or higher. In countries using the research method, it should be a 90 octane minimum.

2.3.3Fuel Filter: Replaceable in-line

2.3.4Fuel Shut-Off Valve: 1/4 turn

2.4ELECTRICAL SYSTEM

2.4.1Charging System: Flywheel alternator

2.4.2Charging Capacity: 15 amp

2.4.3Battery Type: BCI Group U1, 235 amps at 0° F

2.4.4

Battery Voltage: 12 Volt Polarity: Negative ground

2.4.5Fuses: 20, and 30 amp blade type, 20 amp to charging circuit; 20 amp to electric clutch; 30 amp to electro-mechanical actuator.

2.4.6Safety Interlock System: Operator must be positioned in the seat with PTO disengaged and brake engaged to start engine. Operator must be in seat when PTO is engaged or when brake is disengaged or the engine will stop.

2.5OPERATOR CONTROLS

2.5.1Steering Control: Aircraft-style steering yoke.

2.5.2Motion Control: Single foot pedal operated by the right foot. Provides forward and reverse speed control with little effort. Motion control pedal and linkages are protected by the motion override device when the parking brake is engaged.

2.5.3Parking Brake Lever: Engages park brake and locks drive system in neutral. Neutral lockout system prevents accidental engagement of drive system when park brake is engaged and protects hydro-transaxle from potential damage.

2.6SEAT

2.6.1Type: high back, foam padded (internal suspension) with standard arm rests.

2.6.2Mounting: Attached to activate a seat switch and attached to a seat spring for maximum comfort over rough terrain. Adjustable fore and aft.

2.6.3Armrests: foam padded flip-up armrests with height adjustment standard.

2.6.4Seat Safety switch: Incorporated into the Safety Interlock System. Time delay seat switch eliminates rough ground cut-outs.

2.7HYDROSTATIC GROUND DRIVE SYSTEM

2.7.1Hydrostatic transmission: Eaton 851 transaxle with 23:1 reduction ratio.

2.7.2Hydrostatic direction control system is protected by a neutral lockout system.

2.7.3Hydraulic Oil Type: Synthetic Mobil 1 15W-50

2.7.4Hydraulic Oil Capacity: 8.5 qts. (8.0 L.)

2.7.5Filter: Replaceable cartridge type

Exmark P/N 1-513211: 10 micron, 18 psi bypass

2.7.6Speeds: 0 - 6.4 mph (10.2 km/hr) forward; 0 - 3.2 mph (5.1 km/hr) reverse

2.7.7Drive wheel release lever allows machine to be moved when engine is not running.

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Contents Serial Nos. 440,000 & Higher For Turf Ranger Serial Nos. 440,000 & Higher and FMD524 & FMD604Page EXMARK PARTS PLUS PROGRAM EFFECTIVE DATE September 1 ProgramHow the Program Works OPERATORS MANUAL ASSEMBLY INSTRUCTIONS TABLE OF CONTENTSSAFETY SPECIFICATIONS1.2 TRAINING 1.SAFETY1.1 SAFETY ALERT SYMBOL ATTENTION! BECOME ALERT YOUR SAFETY IS INVOLVEDDANGER DANGER 1.4 OPERATION G0083 SAFE ZONE FOR MOWINGc Disconnect battery cables in the reverse order after starting a Before checking, cleaning, or working on the mowera Before refueling b Before making height adjustments c When parking inside a building1.5 MAINTENANCE AND STORAGE 1.6 SAFETY SIGNS LOCATION On Intake Screen Below Fuel Tank PART NO. 103-2248 LOCATION Steering ConsoleLOCATION Under Belt Shields LOCATION LH & RH Front Top Surface of Mower Deck2.4 ELECTRICAL SYSTEM 2. SPECIFICATIONS2.1 MODEL NUMBER TR23KC 2.2 ENGINE 2.3 FUEL SYSTEM2.11 TORQUE REQUIREMENTS 2.10 DIMENSIONS2.8 TIRES 2.9 MOWER DECK3. ASSEMBLY INSTRUCTIONS 3.1 Uncrate tractor and mower deck 3.2 SERVICE BATTERYThe machine is shipped with a filled lead acid battery 3.6 INSTALL HANDLE BAR 3.3 INSTALL SEAT3.4 INSTALL REAR STEERING WHEEL 3.5 INSTALL DRIVE WHEELSHARDWARE AND SUPPORT PIN LOCATION FOR DECK SUPPORT FRAME 4. CONTROLS IDLER PULLEY KIT AND LOCATION3.9 POSITION DISCHARGE CHUTE NOTE Do Not tow machine or transmission damage may result DRIVE WHEEL RELEASE LEVER 5. OPERATION INSTRUCTIONS5.1 PRE-START 5.2 MOWING5.3 TRANSPORTING 6.1 PERIODIC MAINTENANCE 6. MAINTENANCE & ADJUSTMENTS6.1.4 Clean grass build-up under mower deck and check mower blades 6.1.2 Clean engine air cooling systemClean all debris from around the engine and transmission daily 6.1.3 Clean transmission cooling compartment Service Interval DailyDO NOT USE WRENCH HERE BLADE BOLT INSTALLATIONMore often under severe conditions 6.1.6 Check for loose hardware Service Interval Daily6.1.7 Service air cleaner Service Interval 50 hrs b Loosen retaining clips and remove air cleaner compartment cover6.1.11 Check battery charge Service Interval Monthly 6.1.9 Check hydraulic oil level Service Interval 40 hrs6.1.10 Check tire pressures Service Interval 40 hrs b Inflate tires to pressures specified in Section 2.8 SpecificationsFITTING LOCATIONS LUBRICATION CHARTSERVICE CASTER WHEEL ASSEMBLY6.1.18 Check spark plugs Service Interval 160 hrs 6.1.15 Remove engine shrouds and clean cooling fins6.1.16 Change fuel filter Service Interval As Required 6.1.17 Lubrication of steering yoke pivot Service Interval Monthly6.1.22 Wheel hub, slotted nut torque specification 6.1.19.2 Change hydraulic oil Service Interval Yearly6.1.20 Inspect Electric clutch gap Service Interval 250 hrs Refer to Section 6.2.12 for inspection and adjustment procedures6.2 ADJUSTMENTS 6.2.3 Mower deck drive belt No adjustment necessary CUTTING HEIGHT ADJUSTMENTANTI-SCALP ROLLER BOLT INSTALLATION ANTI-SCALP ROLLER AND Torque to 40-45 ft-lbs. 54-61 N-m, or loss of roller may resultPage NEUTRAL CENTERING DEVICE ADJUSTMENT PARKING BRAKE QUADRANT ADJUSTMENTBRAKE CONTROL LINK AND SPRING ADJUSTMENT PARKING BRAKE NEUTRAL LOCKOUT ADJUSTMENT MOTION CONTROL LINKAGE ADJUSTMENT SEAT SWITCH ADJUSTMENTELECTRIC CLUTCH ADJUSTMENT ARMREST ADJUSTMENT THROTTLE TENSIONArmrest Adjustment Tab Rotate ¼ Turn 7.1 MOTOR OIL DISPOSAL 8. TROUBLE SHOOTING7.2 BATTERY DISPOSAL 7. WASTE DISPOSALENGINE TROUBLESHOOTING ENGINE TROUBLESHOOTING TABLEPROBLEM 9. WIRING DIAGRAMS Engine Deck Wiring DiagramConsole Wiring Diagram 10.Limited Warranty Exmark Turf Equipment Page LAZER Z XP MICRO-MULCH ACCESSORYLAZER Z LAZER Z HP
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