Exmark FMD 524, FMD 604 manual Throttle Tension, Armrest Adjustment Tab Rotate ¼ Turn

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THROTTLE TENSION

6.2.13Steering Chain Adjustment

a)Stop engine, wait for all moving parts to stop, and remove key.

b)Position the steering handle bar so that it points the unit straight forward (the rear steering wheel should be in line with the rider main frame channel).

c)Check to see if the chains are loose.

d)To take up slack in the chains, loosen the rear jam nuts connecting the eyebolts to cross link bars, then equally tighten each forward jam nut until slack is taken up. Retighten the forward jam nuts onto the links.

e)If the unit tends to turn left when handle bar is positioned for straight forward travel, adjust by shortening the right hand link (threading jam nuts closer to “eye” end of the eyebolt) and lengthening the left hand link (threading jam nuts away from the “eye” end of the eyebolt) an equal amount. Re check chain tension.

f)If the unit tends to turn right when handle bar is positioned for straight forward travel, reverse procedure as stated in paragraph “d” above.

6.2.14Throttle Control Adjustment

a)Stop engine, wait for all moving parts to stop, and remove key.

b)Loosen the cable clamp on the engine and position the throttle control at the control console within 1/4” (6mm) from the upper end of the slot. Pull on cable assembly at lower end, where it attached to the engine, until the throttle control arm contacts the stop screw. Secure cable with cable clamp.

6.2.15Throttle Cable Tension

a)Stop engine, wait for all moving parts to stop, and remove key.

b)Tension in throttle lever can be adjusted by adjusting the tightness of the lever pivot bolt, which is located under the console. See Figure 15.

FIGURE 15

THROTTLE TENSION

6.2.16Seat armrest adjustment.

a)Lift armrest on seat. Locate square tab marked with the numbers 1 through 4. Rotate square tab 1/4 turn to raise or lower the armrest in approximately 1/4” increments. See Figure 16.

Armrest Adjustment TabArmrest Adjustment Tab Rotate ¼ Turn Rotate ¼ Turn

FIGURE 16

ARMREST ADJUSTMENT

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Contents For Turf Ranger Serial Nos. 440,000 & Higher and FMD524 & FMD604 Serial Nos. 440,000 & HigherPage How the Program Works EXMARK PARTS PLUS PROGRAMEFFECTIVE DATE September 1 Program OPERATORS MANUAL SPECIFICATIONS TABLE OF CONTENTSSAFETY ASSEMBLY INSTRUCTIONSATTENTION! BECOME ALERT YOUR SAFETY IS INVOLVED 1.SAFETY1.1 SAFETY ALERT SYMBOL 1.2 TRAININGDANGER DANGER 1.4 OPERATION SAFE ZONE FOR MOWING G0083c When parking inside a building a Before checking, cleaning, or working on the mowera Before refueling b Before making height adjustments c Disconnect battery cables in the reverse order after starting1.5 MAINTENANCE AND STORAGE 1.6 SAFETY SIGNS LOCATION LH & RH Front Top Surface of Mower Deck PART NO. 103-2248 LOCATION Steering ConsoleLOCATION Under Belt Shields LOCATION On Intake Screen Below Fuel Tank2.3 FUEL SYSTEM 2. SPECIFICATIONS2.1 MODEL NUMBER TR23KC 2.2 ENGINE 2.4 ELECTRICAL SYSTEM2.9 MOWER DECK 2.10 DIMENSIONS2.8 TIRES 2.11 TORQUE REQUIREMENTSThe machine is shipped with a filled lead acid battery 3. ASSEMBLY INSTRUCTIONS3.1 Uncrate tractor and mower deck 3.2 SERVICE BATTERY 3.5 INSTALL DRIVE WHEELS 3.3 INSTALL SEAT3.4 INSTALL REAR STEERING WHEEL 3.6 INSTALL HANDLE BARHARDWARE AND SUPPORT PIN LOCATION FOR DECK SUPPORT FRAME 3.9 POSITION DISCHARGE CHUTE 4. CONTROLSIDLER PULLEY KIT AND LOCATION NOTE Do Not tow machine or transmission damage may result 5.2 MOWING 5. OPERATION INSTRUCTIONS5.1 PRE-START DRIVE WHEEL RELEASE LEVER5.3 TRANSPORTING 6. MAINTENANCE & ADJUSTMENTS 6.1 PERIODIC MAINTENANCE6.1.3 Clean transmission cooling compartment Service Interval Daily 6.1.2 Clean engine air cooling systemClean all debris from around the engine and transmission daily 6.1.4 Clean grass build-up under mower deck and check mower bladesBLADE BOLT INSTALLATION DO NOT USE WRENCH HEREb Loosen retaining clips and remove air cleaner compartment cover 6.1.6 Check for loose hardware Service Interval Daily6.1.7 Service air cleaner Service Interval 50 hrs More often under severe conditionsb Inflate tires to pressures specified in Section 2.8 Specifications 6.1.9 Check hydraulic oil level Service Interval 40 hrs6.1.10 Check tire pressures Service Interval 40 hrs 6.1.11 Check battery charge Service Interval MonthlyCASTER WHEEL ASSEMBLY LUBRICATION CHARTSERVICE FITTING LOCATIONS6.1.17 Lubrication of steering yoke pivot Service Interval Monthly 6.1.15 Remove engine shrouds and clean cooling fins6.1.16 Change fuel filter Service Interval As Required 6.1.18 Check spark plugs Service Interval 160 hrsRefer to Section 6.2.12 for inspection and adjustment procedures 6.1.19.2 Change hydraulic oil Service Interval Yearly6.1.20 Inspect Electric clutch gap Service Interval 250 hrs 6.1.22 Wheel hub, slotted nut torque specification6.2 ADJUSTMENTS Torque to 40-45 ft-lbs. 54-61 N-m, or loss of roller may result CUTTING HEIGHT ADJUSTMENTANTI-SCALP ROLLER BOLT INSTALLATION ANTI-SCALP ROLLER AND 6.2.3 Mower deck drive belt No adjustment necessaryPage BRAKE CONTROL LINK AND SPRING ADJUSTMENT NEUTRAL CENTERING DEVICE ADJUSTMENTPARKING BRAKE QUADRANT ADJUSTMENT PARKING BRAKE NEUTRAL LOCKOUT ADJUSTMENT ELECTRIC CLUTCH ADJUSTMENT MOTION CONTROL LINKAGE ADJUSTMENTSEAT SWITCH ADJUSTMENT Armrest Adjustment Tab Rotate ¼ Turn ARMREST ADJUSTMENTTHROTTLE TENSION 7. WASTE DISPOSAL 8. TROUBLE SHOOTING7.2 BATTERY DISPOSAL 7.1 MOTOR OIL DISPOSALPROBLEM ENGINE TROUBLESHOOTINGENGINE TROUBLESHOOTING TABLE Console Wiring Diagram 9. WIRING DIAGRAMSEngine Deck Wiring Diagram 10.Limited Warranty Exmark Turf Equipment Page LAZER Z HP MICRO-MULCH ACCESSORYLAZER Z LAZER Z XP