Exmark FMD 604, FMD 524 manual Check for loose hardware Service Interval Daily

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b)Check kill circuits: Run engine at one-third throttle with PTO and parking brake disengaged; lift yourself off the seat (but do not get off the machine) engine must stop after 1/2 second has elapsed.

c)Run engine at one-third throttle with PTO and parking brake engaged; lift yourself off the seat (but do not get off the machine) engine must stop after 1/2 second has elapsed.

NOTE: If machine does not pass any of these tests, Do Not operate. Contact your authorized EXMARK Servicing Dealer.

IMPORTANT: It is essential that all Operator Safety Mechanism be connected and in proper working condition prior to use for mowing.

6.1.6Check for loose hardware: Service Interval: Daily

a)Stop engine, wait for all moving parts to stop, and remove key.

b)Visually inspect machine for any loose hardware or any other possible problem. Tighten hardware or correct the problem before operating.

6.1.7Service air cleaner.

Service Interval: 50 hrs.

More often under severe conditions.

See Engine manual for additional information.

a)Stop engine, wait for all moving parts to stop, and remove key.

b)Loosen retaining clips and remove air cleaner compartment cover.

c)Remove paper element. Check the condition of the paper element. Replace if dirty, bent or damaged.

d)Check the condition of the inner element. Replace whenever it appears dirty, typically every other time the paper element is replaced. Clean the base around the inner element before removing, so dirt does not get into the engine.

e)DO NOT wash or use pressurized air to clean paper element or inner element.

f)Reinstall elements. Position the cover so that the rubber dust ejector is pointing downward and secure with retaining clips.

6.1.8Change engine oil:

Service Interval: See Engine Owner’s Manual

NOTE: Change oil after first five (5) hours of operation, then refer to engine manual for future oil change frequencies.

a)Stop engine, wait for all moving parts to stop, and remove key.

b)Drain oil while engine is warm from operation.

c)Oil drain is located on the left side of the engine. Place pan under machine to catch oil and open valve with a 10 mm wrench. Allow oil to drain then close valve.

d)Replace the oil filter as per Engine Owner's Manual. Clean around oil filter and unscrew filter to remove. Before reinstalling new filter, apply a thin coating of oil on the surface of the rubber seal. Turn filter clockwise until rubber seal contacts the filter adapter then tighten filter an additional 2/3 to 3/4 turn.

e)Clean around oil fill cap and remove cap. Fill to specified capacity and replace cap. Use oil as directed in Engine Owner's Manual. Do Not overfill.

f)Start the engine and check for leaks. Stop engine and recheck oil level.

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Contents Serial Nos. 440,000 & Higher For Turf Ranger Serial Nos. 440,000 & Higher and FMD524 & FMD604Page EXMARK PARTS PLUS PROGRAM EFFECTIVE DATE September 1 ProgramHow the Program Works OPERATORS MANUAL ASSEMBLY INSTRUCTIONS TABLE OF CONTENTSSAFETY SPECIFICATIONS1.2 TRAINING 1.SAFETY1.1 SAFETY ALERT SYMBOL ATTENTION! BECOME ALERT YOUR SAFETY IS INVOLVEDDANGER DANGER 1.4 OPERATION G0083 SAFE ZONE FOR MOWINGc Disconnect battery cables in the reverse order after starting a Before checking, cleaning, or working on the mowera Before refueling b Before making height adjustments c When parking inside a building1.5 MAINTENANCE AND STORAGE 1.6 SAFETY SIGNS LOCATION On Intake Screen Below Fuel Tank PART NO. 103-2248 LOCATION Steering ConsoleLOCATION Under Belt Shields LOCATION LH & RH Front Top Surface of Mower Deck2.4 ELECTRICAL SYSTEM 2. SPECIFICATIONS2.1 MODEL NUMBER TR23KC 2.2 ENGINE 2.3 FUEL SYSTEM2.11 TORQUE REQUIREMENTS 2.10 DIMENSIONS2.8 TIRES 2.9 MOWER DECK3. ASSEMBLY INSTRUCTIONS 3.1 Uncrate tractor and mower deck 3.2 SERVICE BATTERYThe machine is shipped with a filled lead acid battery 3.6 INSTALL HANDLE BAR 3.3 INSTALL SEAT3.4 INSTALL REAR STEERING WHEEL 3.5 INSTALL DRIVE WHEELSHARDWARE AND SUPPORT PIN LOCATION FOR DECK SUPPORT FRAME 4. CONTROLS IDLER PULLEY KIT AND LOCATION3.9 POSITION DISCHARGE CHUTE NOTE Do Not tow machine or transmission damage may result DRIVE WHEEL RELEASE LEVER 5. OPERATION INSTRUCTIONS5.1 PRE-START 5.2 MOWING5.3 TRANSPORTING 6.1 PERIODIC MAINTENANCE 6. MAINTENANCE & ADJUSTMENTS6.1.4 Clean grass build-up under mower deck and check mower blades 6.1.2 Clean engine air cooling systemClean all debris from around the engine and transmission daily 6.1.3 Clean transmission cooling compartment Service Interval DailyDO NOT USE WRENCH HERE BLADE BOLT INSTALLATIONMore often under severe conditions 6.1.6 Check for loose hardware Service Interval Daily6.1.7 Service air cleaner Service Interval 50 hrs b Loosen retaining clips and remove air cleaner compartment cover6.1.11 Check battery charge Service Interval Monthly 6.1.9 Check hydraulic oil level Service Interval 40 hrs6.1.10 Check tire pressures Service Interval 40 hrs b Inflate tires to pressures specified in Section 2.8 SpecificationsFITTING LOCATIONS LUBRICATION CHARTSERVICE CASTER WHEEL ASSEMBLY6.1.18 Check spark plugs Service Interval 160 hrs 6.1.15 Remove engine shrouds and clean cooling fins6.1.16 Change fuel filter Service Interval As Required 6.1.17 Lubrication of steering yoke pivot Service Interval Monthly6.1.22 Wheel hub, slotted nut torque specification 6.1.19.2 Change hydraulic oil Service Interval Yearly6.1.20 Inspect Electric clutch gap Service Interval 250 hrs Refer to Section 6.2.12 for inspection and adjustment procedures6.2 ADJUSTMENTS 6.2.3 Mower deck drive belt No adjustment necessary CUTTING HEIGHT ADJUSTMENTANTI-SCALP ROLLER BOLT INSTALLATION ANTI-SCALP ROLLER AND Torque to 40-45 ft-lbs. 54-61 N-m, or loss of roller may resultPage NEUTRAL CENTERING DEVICE ADJUSTMENT PARKING BRAKE QUADRANT ADJUSTMENTBRAKE CONTROL LINK AND SPRING ADJUSTMENT PARKING BRAKE NEUTRAL LOCKOUT ADJUSTMENT MOTION CONTROL LINKAGE ADJUSTMENT SEAT SWITCH ADJUSTMENTELECTRIC CLUTCH ADJUSTMENT ARMREST ADJUSTMENT THROTTLE TENSIONArmrest Adjustment Tab Rotate ¼ Turn 7.1 MOTOR OIL DISPOSAL 8. TROUBLE SHOOTING7.2 BATTERY DISPOSAL 7. WASTE DISPOSALENGINE TROUBLESHOOTING ENGINE TROUBLESHOOTING TABLEPROBLEM 9. WIRING DIAGRAMS Engine Deck Wiring DiagramConsole Wiring Diagram 10.Limited Warranty Exmark Turf Equipment Page LAZER Z XP MICRO-MULCH ACCESSORYLAZER Z LAZER Z HP