Exmark FMD 604, FMD 524 manual c Unscrew filter and remove, d Start engine and run several minutes

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b)Carefully clean area around filter. It is important that no dirt or contamination enters the hydraulic system.

c)Unscrew filter and remove.

IMPORTANT: Before reinstalling new filter, fill it with Mobil 1 15W- 50 and apply a thin coat of oil on the surface of the rubber seal.

Turn filter clockwise until rubber seal contacts the filter adapter, and then tighten the filter an additional 2/3 to 3/4 turn. Use only Exmark (Part No. 1-513211) or Eaton (Part No. 103144) filter elements.

d)Start engine and run several minutes.

g)Check hydraulic oil level as outlined in 6.1.9.

6.1.19.2Change hydraulic oil:

Service Interval: Yearly

a)Stop engine, wait for all moving parts to stop, and remove key.

b)Carefully clean area around small fitting under oil reservoir. Loosen clamp, remove hose, and allow oil to drain from reservoir. It is important that no dirt or contamination enters the hydraulic system. Reinstall hose and tighten clamp.

c)Clean around reservoir cap and Refill reservoir to center of sight gauge with Mobil “1” 15W-50.

d)Start engine and run several minutes.

e)Recheck hydraulic oil level as outlined in 6.1.9. Do not attempt to drain all oil in hydraulic system (except what drains out of the filter or reservoir when changing filter or hydraulic oil); unless it is felt that the oil has been contaminated or becomes extremely hot. Changing oil unnecessarily, could damage the hydraulic system by introducing contaminates into the system.

6.1.20Inspect Electric clutch gap: Service Interval: 250 hrs.

Refer to Section 6.2.12 for inspection and adjustment procedures.

6.1.21Refer to the Engine Owner’s Manual for detailed maintenance required for servicing the engine.

6.1.22Wheel hub, slotted nut torque specification.

a)Tighten the slotted nut on the transaxle tapered shaft and torque to 100 ft. lbs.

b)After proper torque has been applied, turn the nut until the next set of slots lines up with the cross hole in the shaft.

c)Replace cotter pin.

NOTE: Do not use anti-seize compound on the wheel hub.

6.1.23Thread locking adhesives such as "Loctite 242" or "Fel-Pro Pro-Lock, Nut-Type" are used on the following fasteners:

a)Bolt which mounts blade drive clutch to engine crankshaft.

b)Transaxle drive shaft pillow block bearing setscrews.

c)Bolts which attach transaxle to lower stabilizer bracket.

d)Caster wheel spacer nuts (Reference Section 6.1.14).

6.1.24An anti-seize compound on the following locations:

a)Between the pillow block bearings and the transaxle shafts.

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Contents Serial Nos. 440,000 & Higher For Turf Ranger Serial Nos. 440,000 & Higher and FMD524 & FMD604Page EFFECTIVE DATE September 1 Program EXMARK PARTS PLUS PROGRAMHow the Program Works OPERATORS MANUAL ASSEMBLY INSTRUCTIONS TABLE OF CONTENTSSAFETY SPECIFICATIONS1.2 TRAINING 1.SAFETY1.1 SAFETY ALERT SYMBOL ATTENTION! BECOME ALERT YOUR SAFETY IS INVOLVEDDANGER DANGER 1.4 OPERATION G0083 SAFE ZONE FOR MOWINGc Disconnect battery cables in the reverse order after starting a Before checking, cleaning, or working on the mowera Before refueling b Before making height adjustments c When parking inside a building1.5 MAINTENANCE AND STORAGE 1.6 SAFETY SIGNS LOCATION On Intake Screen Below Fuel Tank PART NO. 103-2248 LOCATION Steering ConsoleLOCATION Under Belt Shields LOCATION LH & RH Front Top Surface of Mower Deck2.4 ELECTRICAL SYSTEM 2. SPECIFICATIONS2.1 MODEL NUMBER TR23KC 2.2 ENGINE 2.3 FUEL SYSTEM2.11 TORQUE REQUIREMENTS 2.10 DIMENSIONS2.8 TIRES 2.9 MOWER DECK3.1 Uncrate tractor and mower deck 3.2 SERVICE BATTERY 3. ASSEMBLY INSTRUCTIONSThe machine is shipped with a filled lead acid battery 3.6 INSTALL HANDLE BAR 3.3 INSTALL SEAT3.4 INSTALL REAR STEERING WHEEL 3.5 INSTALL DRIVE WHEELSHARDWARE AND SUPPORT PIN LOCATION FOR DECK SUPPORT FRAME IDLER PULLEY KIT AND LOCATION 4. CONTROLS3.9 POSITION DISCHARGE CHUTE NOTE Do Not tow machine or transmission damage may result DRIVE WHEEL RELEASE LEVER 5. OPERATION INSTRUCTIONS5.1 PRE-START 5.2 MOWING5.3 TRANSPORTING 6.1 PERIODIC MAINTENANCE 6. MAINTENANCE & ADJUSTMENTS6.1.4 Clean grass build-up under mower deck and check mower blades 6.1.2 Clean engine air cooling systemClean all debris from around the engine and transmission daily 6.1.3 Clean transmission cooling compartment Service Interval DailyDO NOT USE WRENCH HERE BLADE BOLT INSTALLATIONMore often under severe conditions 6.1.6 Check for loose hardware Service Interval Daily6.1.7 Service air cleaner Service Interval 50 hrs b Loosen retaining clips and remove air cleaner compartment cover6.1.11 Check battery charge Service Interval Monthly 6.1.9 Check hydraulic oil level Service Interval 40 hrs6.1.10 Check tire pressures Service Interval 40 hrs b Inflate tires to pressures specified in Section 2.8 SpecificationsFITTING LOCATIONS LUBRICATION CHARTSERVICE CASTER WHEEL ASSEMBLY6.1.18 Check spark plugs Service Interval 160 hrs 6.1.15 Remove engine shrouds and clean cooling fins6.1.16 Change fuel filter Service Interval As Required 6.1.17 Lubrication of steering yoke pivot Service Interval Monthly6.1.22 Wheel hub, slotted nut torque specification 6.1.19.2 Change hydraulic oil Service Interval Yearly6.1.20 Inspect Electric clutch gap Service Interval 250 hrs Refer to Section 6.2.12 for inspection and adjustment procedures6.2 ADJUSTMENTS 6.2.3 Mower deck drive belt No adjustment necessary CUTTING HEIGHT ADJUSTMENTANTI-SCALP ROLLER BOLT INSTALLATION ANTI-SCALP ROLLER AND Torque to 40-45 ft-lbs. 54-61 N-m, or loss of roller may resultPage PARKING BRAKE QUADRANT ADJUSTMENT NEUTRAL CENTERING DEVICE ADJUSTMENTBRAKE CONTROL LINK AND SPRING ADJUSTMENT PARKING BRAKE NEUTRAL LOCKOUT ADJUSTMENT SEAT SWITCH ADJUSTMENT MOTION CONTROL LINKAGE ADJUSTMENTELECTRIC CLUTCH ADJUSTMENT THROTTLE TENSION ARMREST ADJUSTMENTArmrest Adjustment Tab Rotate ¼ Turn 7.1 MOTOR OIL DISPOSAL 8. TROUBLE SHOOTING7.2 BATTERY DISPOSAL 7. WASTE DISPOSALENGINE TROUBLESHOOTING TABLE ENGINE TROUBLESHOOTINGPROBLEM Engine Deck Wiring Diagram 9. WIRING DIAGRAMSConsole Wiring Diagram 10.Limited Warranty Exmark Turf Equipment Page LAZER Z XP MICRO-MULCH ACCESSORYLAZER Z LAZER Z HP